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Categories Cable Gland

A Guide on Waterproof Cable Glands with different IP Ratings

Categories Cable Gland

When it comes to protecting electrical systems from water, dust, and other environmental factors, waterproof cable glands play a pivotal role. As integral components in ensuring the safety and efficiency of electrical installations, choosing the right cable gland with the appropriate Ingress Protection (IP) rating is crucial. This guide provides a comprehensive overview of IP ratings and how to select the right waterproof cable gland for your application, ensuring optimal performance and longevity.

What are IP Ratings

IP ratings, or Ingress Protection ratings, are defined by international standard EN 60529 and are used to specify the level of protection an enclosure offers against access to hazardous parts, ingress of solid objects, and water. The rating consists of two digits: the first digit represents protection against solids, and the second digit indicates protection against liquids.

IP Code Protection Against Solids Protection Against Liquids
IP65 Dust tight Water jets
IP66 Dust tight Powerful water jets
IP67 Dust tight Immersion up to 1m
IP68 Dust tight Long-term immersion

Common IP Ratings for Cable Glands and their Uses

The most common IP ratings for cable glands used in wet or dusty environments are IP65, IP66, IP67, and IP68. IP65-rated glands are ideal for general outdoor protection against dust and low-pressure water jets. IP66 glands offer protection against powerful water jets and heavy seas, making them suitable for more demanding conditions. IP67 glands provide protection in temporary submersion environments, such as during flooding. IP68 glands are for continuous underwater usage, suitable for installations where the cable gland will be permanently submerged.

Choose the Best IP Rating for Optimal Protection

Selecting the right IP rating for your cable gland depends largely on the environment in which it will be used. For outdoor applications like exposure to rain or garden irrigation, IP65 is sufficient. For more exposed areas where water jets or sea spray is a concern, IP66 is recommended. In areas prone to flooding or where temporary immersion may occur, IP67 is ideal. For underwater applications, such as in marine or submerged pipelines, IP68 is necessary. Consider the most extreme conditions the installation might face to ensure adequate protection.

Other Key Factors While Selecting Cable Glands

Beyond the IP rating, other factors to consider include the cable size and type, material selection, and thread type. Cable size and type influence the gland selection to ensure a tight seal and adequate strain relief. Material choice, such as brass, stainless steel, or polymer, depends on environmental factors like corrosion potential and temperature extremes. The thread type, whether metric, NPT, or another standard, must match the enclosure and fittings for a secure installation.

Installation Tips for Waterproof Cable Glands

When installing waterproof cable glands, several practical tips can enhance their effectiveness and ensure long-term reliability. Firstly, always ensure that the surface on which the gland will be mounted is clean and smooth. Any debris or imperfections can compromise the seal, reducing the IP rating’s effectiveness. Secondly, it’s crucial to use suitable sealing and locking mechanisms. These not only prevent water ingress but also protect against accidental loosening due to vibration or environmental changes.

Why Choose Atlas Metal for Quality Waterproof Cable Glands

Atlas Metal specialises in providing high-quality waterproof cable glands tailored to meet diverse industry needs. With a focus on reliability and durability, products by Atlas ensure optimal protection for your electrical installations. Whether you are setting up an outdoor infrastructure or a marine project, Atlas Metal offers the expertise and products to safeguard your electrical connections.

Conclusion

Choosing the right waterproof cable gland is essential for protecting your electrical installations against environmental challenges. By understanding IP ratings and considering additional factors such as cable type, material, and thread, you can select a product that meets your specific needs. With Atlas Metal, you have a reliable partner who can provide the expertise and quality products necessary to achieve peace of mind and system integrity in any setting.

Reach out to our team or submit your inquiry for personalised assistance and detailed information about our products.

Marine Cable Glands
Categories Cable Gland

Essential Insights into Cable Glands for the Marine Industry

Categories Cable Gland

In the vast and challenging environment of the marine industry, every component plays a pivotal role in ensuring operational safety and efficiency. Cable glands are no exception. They offer more than just functionality to marine electrical systems. Atlas Metal, at the forefront of technological advancements, crafts these indispensable components with precision, ensuring they meet the rigorous demands of marine operations.

This guide explores the various ways in which cable glands contribute to the robustness of marine electrical systems, providing insights into their diverse applications and the best practices for their installation and maintenance. By delving deeper into the specifics of cable glands, this guide aims to equip professionals with the knowledge needed to optimise the performance and safety of their marine operations.

What are Cable Glands?

Cable glands play a critical role in electrical engineering, especially in environments as demanding as the marine sector. Designed to attach and secure the end of an electric cable to the device it powers, these components ensure that the electrical installations are sealed against environmental challenges such as water, dust, and other contaminants. The effectiveness of a cable gland lies in its ability to provide not just physical support but also electrical continuity and insulation. It is vital to maintain the integrity of the cable’s connection to electrical equipment, preventing the entry of particles that could disrupt the system’s operation.

In marine applications, where equipment is constantly exposed to humidity, salt, and temperature fluctuations, the quality of cable glands directly impacts the longevity and reliability of electrical systems. Atlas Metal’s cable glands are manufactured with quality materials that withstand these harsh conditions, ensuring that every cable and connection remains secure and functional, even in the most adverse conditions.

Role of Cable Glands in the Marine Industry

In the marine industry, the role of cable glands extends beyond simple functionality. They are pivotal in upholding the safety standards required on vessels and offshore installations. Cable glands contribute significantly to hazard prevention, particularly in preventing fires and electrical shocks that can result from moisture ingress or cable movement. These risks are heightened in marine environments where volatile substances are common and the risk of water ingress is high. By providing a secure and watertight seal, cable glands minimise the risk of short circuits and other electrical failures that could lead to catastrophic outcomes.

Atlas Metal’s cable glands are specifically designed to meet international safety standards. Their robust design ensures the overall safety and operational efficiency of marine projects.

Functions of Cable Glands in the Marine Industry

The multifunctional nature of cable glands in the marine industry cannot be overstated. Beyond sealing and securing, these components also play a crucial role in ensuring the electromagnetic compatibility of the system. This is particularly important in environments where interference from various electronic devices could affect navigation and communication systems. Cable glands help to mitigate electromagnetic interference by maintaining the grounding and shielding of cables.

Additionally, they are crucial for the structural integrity of the electrical systems. They absorb vibrations and shocks, which are commonplace on vessels and offshore platforms, thereby preventing wear and tear on the cables and associated equipment.

At Atlas Metal, cable glands are designed keeping these multifaceted roles in mind, incorporating advanced materials and innovative designs that enhance the overall resilience and functionality of the electrical systems they support in the marine environment.

Also read – Waterproof Cable Glands With Different IP Ratings

Applications of Cable Glands

Cable glands find their applications in nearly every segment of the marine industry from the bridge of a ship to its engine room. They are integral to lighting systems, control panels, and power generation units. Their versatility also extends to their use in offshore platforms, where they secure the electrical units that power drilling operations, and in dockyard equipment, ensuring that all operations run smoothly and safely.

Conclusion

The critical role that cable glands play in the marine industry underscores the necessity for high-quality, reliable solutions that can withstand the harsh marine environment. Atlas Metal’s extensive range of cable glands is designed with the specific needs of marine operations in mind, ensuring that every product delivers safety, durability, and performance.

Connect with our team or submit your enquiry for more detailed information on our products.

ATEX Cable Glands Selection Guide - Atlas Metal
Categories Cable Gland

Ensuring Safety in Hazardous Environments: A Guide to Selecting ATEX Cable Glands

Categories Cable Gland

In the complex and hazardous environments where industries operate, safety is not just a priority; it is a necessity. Among the myriad components that contribute to a safe and efficient industrial setup, ATEX cable glands play a pivotal role. These components are vital for ensuring that all electrical installations in explosive atmospheres are safe, reliable, and compliant with international safety standards.

As one of the leaders in manufacturing quality custom metal solutions, Atlas Metal, an esteemed ATEX cable gland manufacturer in Jamnagar, India, emphasises the significance of choosing the right ATEX cable glands for your industry. This comprehensive guide aims to lay the foundation for understanding their importance, ensuring your installations uphold the highest safety standards.

What is ATEX? An Overview of Atex Directives and Standards

ATEX, derived from the French term ‘ATmosphères EXplosibles’, refers to two European Union directives that govern the safety of equipment used in explosive atmospheres. These directives ensure that equipment, including cable glands, can be safely used in hazardous conditions without igniting an explosion.

Understanding these guidelines is key to selecting cable glands that not only meet legal requirements but also maximise safety in your operations.

Types of ATEX Cable Glands: Features and Applications

ATEX cable glands are indispensable in ensuring safety in hazardous areas, with each type tailored for specific conditions and requirements. Understanding the variety and their unique features is essential for making an informed choice that aligns with your industry’s needs.

Increased Safety Glands (Ex e): These glands are designed to eliminate the risk of sparking and ensure that any external explosion does not reach the electrical circuit through the cable. They are best suited for zones where the presence of gas and dust requires a high level of protection but where the risk is not constantly present.

Flameproof Glands (Ex d): Capable of containing any explosion within the device, these glands are ideal for environments where explosive gases or dust are frequently or continuously present. They are engineered to withstand extreme conditions, ensuring that any ignition source is isolated from the hazardous environment.

Dust-proof Glands (Ex t): Specifically designed for areas with a high concentration of dust, these glands prevent the ingress of dust and protect against ignitions of combustible dust layers or clouds. They are essential for industries dealing with fine particulates that could pose an explosion risk.

Glands for Extreme Temperatures: Some environments not only pose risks of explosions but also operate at extreme temperatures. Cable glands designed for such conditions can withstand both the cold and heat, ensuring that their integrity and functionality are not compromised by temperature variations.

Each type of ATEX cable gland is crafted to address specific risks associated with different hazardous zones. Selecting the appropriate gland requires an assessment of various factors. This careful selection ensures that your installations are protected against the unique hazards they face, contributing to a safer working environment.

Factors to Consider When Choosing ATEX Cable Glands

Several critical factors must be considered when selecting ATEX cable glands for your industry. These include the specific zone classification of the installation area, the type of cables being used, the environmental conditions (such as the presence of corrosive substances or extreme temperatures), and the mechanical requirements (like strain relief and cable anchorage). Understanding these factors ensures that the selected cable glands provide optimal safety, reliability, and performance in hazardous environments.

Installation and Maintenance: Ensuring Long-term Safety and Reliability

Ensuring the safety and reliability of ATEX cable glands goes beyond selecting the appropriate model. The installation and maintenance of these components are critical to their performance and the overall safety of the electrical system within hazardous areas.

Follow Manufacturer Guidelines: Each cable gland comes with specific installation instructions from the manufacturer. Adhering to these guidelines is crucial for ensuring the gland’s effectiveness in hazardous environments.

Correct Fitting and Tightening: Proper installation involves ensuring that every component of the cable gland is correctly fitted and securely tightened. This prevents the ingress of hazardous elements and maintains the integrity of the electrical enclosure.

Use of Suitable Tools: Employing the right tools for installation is vital. Using inappropriate tools can damage the gland or the cable, compromising the safety of the installation.
Maintenance Considerations:

Regular Inspection: Schedule regular inspections of cable glands to identify signs of wear, damage, or loosening. Early detection of potential issues can prevent safety hazards.

Following best practices for installation and maintenance ensures ATEX cable glands offer optimal protection over their lifespan. Attention to detail in these processes is crucial for ensuring the safety and efficiency of installations in hazardous areas, protecting both personnel and assets.

Cost Considerations: Balancing Quality and Budget

While cost is an important consideration when selecting ATEX cable glands, it is vital to balance budget constraints with the need for quality and safety. Investing in high-quality cable glands from reputable manufacturers like Atlas Metal can result in greater reliability, reduced maintenance costs, and ultimately, a safer industrial environment.

Conclusion: Making an Informed Decision

Choosing the right ATEX cable glands is a critical decision that affects the safety, efficiency, and compliance of industrial operations in hazardous areas. By understanding the ATEX directives, industries can ensure their electrical installations are safe and reliable. 

We, at Atlas Metal, are committed to providing quality custom metal solutions, including ATEX cable glands, that meet the highest standards of safety and performance. By making an informed decision, you can uphold the safety and efficiency of your operations while adhering to international standards.

Atlas Metal - Leading the Industry in Quality Cable Lugs Manufacturing
Categories Cable Gland

How is Atlas Metal Revolutionising the Cable Gland Industry in India

Categories Cable Gland

In recent years, India’s industrial sector has seen significant growth, with the cable gland industry playing a crucial role. Among the leading manufacturers, Atlas Metal stands out for its dedication to quality and innovation. At Atlas Metal, we are not just a part of India’s cable gland industry; we are transforming it. Our commitment to innovation, quality, and customer satisfaction motivates us to set new standards and reshape industry practices. This blog is our journey through the world of cable gland manufacturing, where we’ll showcase our quality products and advanced solutions.

Advantages of Using Cable Gland Accessories  by Atlas Metal

At the core of electrical safety and functionality, our cable glands play a pivotal role. They offer multiple benefits:

Enhanced Electrical Safety: Our products are designed to combat the risks of electrical hazards. By effectively sealing off dust and moisture, they prevent the occurrence of short circuits and electrical fires, ensuring a safer environment.

Stable and Secure Connections: We understand the importance of reliability. Our cable glands are engineered to provide a firm and enduring grip on cables, ensuring that connections remain stable even in demanding conditions.

Durability and Longevity: Our focus extends beyond immediate functionality to long-term performance. By protecting cables from environmental and mechanical stresses, our cable glands significantly extend the lifespan of electrical systems, making them a cost-effective solution in the long run.

Range of Cable Gland Accessories  Offered by Atlas Metal

Diversity in the product range is our strength. We cater to a wide array of industrial needs with our varied offerings:

Armoured Cable Glands: Specially designed for metal-armoured cables, these glands provide effective grounding and termination. They are ideal for applications where mechanical protection and earthing are crucial.

Unarmoured Cable Glands: Tailored for plain cables commonly used in control, instrumentation, and telecommunication applications, these glands offer the versatility needed for a range of unarmoured cables.

Hazardous Area Cable Glands: Understanding the critical nature of explosive environments, we have developed glands that meet the highest safety standards, ensuring robust performance even in the most challenging conditions.

How to Choose the Right Cable Gland Accessories

Selecting the appropriate cable gland is vital for ensuring safety and efficiency. We guide our customers through this process with key considerations:

Cable Type and Size: The choice of the gland is largely dependent on the type and diameter of the cable. This ensures a perfect fit and optimal functionality.

Material and Environment: We offer glands in various materials such as brass, stainless steel, and more, chosen based on environmental exposure. Each material is selected for its durability and suitability to specific conditions.

Certifications: Our products proudly comply with national and international standards and have the necessary certifications to their name. This adherence to standards is a testament to our commitment to quality and safety.

Installation Process of Our Cable Gland Accessories

Installation of cable glands is a critical process that demands attention to detail. Our products are designed for ease of installation, yet we emphasise the importance of following the correct procedure:

Selecting the Correct Gland: It begins with choosing the right gland for the specific cable type and size, ensuring a perfect match.

Preparation: Dismantling the gland correctly and positioning it over the cable is crucial for a seamless installation process.

Secure Attachment: The final step involves tightening the gland components for a snug and secure fit, ensuring optimal performance.

Maintaining and Troubleshooting Our Cable Gland Accessories

Maintenance and troubleshooting are integral to the longevity and reliability of our products. We recommend:

Regular Inspections: Periodic checks for signs of corrosion, loosening, or damage are essential. This proactive approach helps in the early detection of potential issues.

Tightness Checks: Ensuring that all parts of the cable gland are correctly tightened and remain so is critical for maintaining the integrity of electrical connections.

Timely Replacement: We advise replacing any worn or damaged glands promptly to maintain safety and functionality standards.

Our Innovations in Cable Gland Accessories

Innovation is the cornerstone of our success at Atlas Metal. Our advancements include:

Environmentally Resistant Designs: We develop glands capable of withstanding extreme conditions, ensuring reliability in diverse environments.

User-friendly Installation: Our focus on simplifying installation processes has led to the creation of designs that are not only efficient but also easy to use.

Customisable Solutions: Understanding that each industrial requirement is unique, we offer customisable solutions to meet specific challenges and demands.

Atlas’s Position Among India’s Top Manufacturers

At Atlas Metal, we pride ourselves on our unwavering commitment to quality and customer service. Our deep understanding of industry needs, coupled with our dedication to innovation, positions us not just as a manufacturer but as a trailblazer in the cable gland market.

Our Vision for India’s Industrial Growth

We are deeply invested in contributing to India’s industrial sector. Our high-quality cable glands play a crucial role in the development of key industries. Our focus on sustainability, innovation, and quality drives us to make significant contributions to India’s industrial progress.

Our Future Endeavours

Looking to the future, we aim to further enhance our position as industry leaders. Focusing on continuous innovation, quality products, and expanding our global presence, we are well-equipped to meet the evolving demands of the industry and continue our legacy of excellence.

Conclusion

At Atlas Metal, our journey is defined by our commitment to innovation, quality, and excellence. We are not just participants in India’s industrial growth; we are catalysts driving it forward. Through our advanced solutions, customer-centric approach, and deep industry expertise, we continue to set benchmarks and lead the way in the cable gland industry.

For more information, connect with our team or submit your enquiry. 

A comprehensive guide to industrial cable glands
Categories Cable Gland

A comprehensive guide to industrial cable glands

Categories Cable Gland

As a renowned manufacturer in the metal industry, Atlas Metal recognises the significance of quality and reliable cable glands in industrial applications. In this blog, you will gain detailed knowledge about cable glands, including their types, installation, and maintenance.

Industrial Cable glands are vital for providing secure connections and protecting cables. Whether in hazardous environments or heavy-duty applications, industrial cable glands ensure optimal electrical installations by offering essential protection. They are used in industries like railways, oil and gas, and mining, providing crucial protection and reliable connectivity for a wide range of applications.

Now, let’s explore the different types of industrial cable glands.

stainless steel cable glands
Brass cable glands
Armoured cable glands
Metal cable glands 03

Types of Industrial Cable Glands

Let us learn about the different types of earthing bars that are used based on specific requirements.

1. Armoured Cable Glands
Armoured cable glands are designed to use with armoured cables. These cable glands provide secure and reliable connections while offering enhanced protection against mechanical strain, ensuring the integrity of the cable in demanding environments.

2. Metal Cable Glands
Constructed from durable metals such as brass or aluminium, metal cable glands offer robustness and longevity. They provide excellent protection against environmental factors and are suitable for a wide range of industrial applications.

3. Stainless Steel Cable Glands
Stainless steel ss cable glands are ideal for harsh and corrosive environments. They offer exceptional resistance to corrosion, which makes them highly durable and suitable for industries such as marine, oil and gas, and chemical processing.

4. Brass Cable Glands
Known for their excellent electrical conductivity and resistance to corrosion, brass cable glands are widely used in various industrial settings. They offer reliable sealing and secure connections, making them a popular choice for various applications.

5. Plastic Cable Glands
Made from high-quality engineering plastics, these cable glands offer cost-effective solutions for non-corrosive environments. They are lightweight, easy to install, and provide good sealing properties, making them suitable for a range of industrial and commercial applications.

Materials used in Industrial Cable Glands

While choosing an earthing bar, consider the following criteria for optimal performance:

1. Polyamide
Durable and chemically resistant material commonly used for industrial cable glands.

2. PVC
Versatile material providing good electrical insulation for industrial cable glands.

3. TPE
Flexible and weather-resistant material used for reliable sealing in cable glands.

4. Rubber
Offers excellent sealing properties and protection against moisture and environmental elements in cable glands.

5. Metal Alloys
Robust and corrosion-resistant materials like brass, aluminium, or stainless steel are mainly used for industrial cable gland applications.

Selection Criteria for Industrial Cable Glands

Consider the following key criteria while choosing industrial cable glands to ensure optimal performance, safety, and longevity of electrical installations.

1. Cable Diameter and Type

Accurate measurement of the cable diameter is essential for selecting the appropriate gland size. Consider the cable type as well, such as armoured, unarmored, or braided, to ensure a secure and proper fit. Atlas Metal advises carefully matching the cable dimensions to the compatible cable gland, ensuring effective sealing and strain relief.

2. Operating Temperature and Pressure

Take into account the expected operating temperature and pressure conditions in your application. Different cable glands are designed to withstand varying temperature ranges and pressure levels. Atlas Metal recommends choosing cable glands that are compatible with the anticipated environmental conditions to ensure reliable performance and avoid premature failure.

3. Environmental Conditions

Evaluate the surrounding environment where the cable glands will be installed. Factors such as moisture, dust, chemicals, or extreme weather conditions should be considered. Atlas Metal emphasises selecting cable glands with appropriate IP (Ingress Protection) ratings and materials that offer suitable resistance ensuring reliable protection against environmental elements.

4. Systematic Classification of Hazardous Areas

In applications involving hazardous areas, such as explosive atmospheres, it is vital to choose cable glands that meet specific requirements. Atlas Metal advises systematically classifying the hazardous area and selecting cable glands with suitable certifications, such as ATEX or IECEx, to ensure compliance and safety.

By carefully considering the above selection criteria, you can confidently choose industrial cable glands that will align with your application’s needs, ensuring secure connections, reliable performance, and enhanced safety in your electrical installations.

Step-by-step Installation Procedures for Industrial Cable Glands

To ensure a proper and efficient installation of cable glands, the steps given below can be followed.

Step 1: Prepare the Cable
Measure and cut the cable to the desired length, ensuring sufficient excess for proper connection to equipment.

Step 2: Strip the Cable
Use cable strippers to remove the outer insulation, exposing the conductors. Take care not to damage the inner wires.

Step 3: Select the Correct Cable Gland
Choose a cable gland that matches the cable diameter and type, ensuring a secure and proper fit.

Step 4: Prepare the Cable Gland
Disassemble the cable gland by removing the locknut, sealing ring, and gland body. Place the sealing ring onto the cable.

Step 5: Insert the Cable into the Gland
Carefully thread the cable through the gland body until it reaches the sealing ring. Make sure the cable is centred and not twisted.

Step 6: Tighten the Locknut
Slide the gland body over the cable and hand-tighten the locknut onto the body until it is snug. Avoid over-tightening.

Step 7: Check for Proper Positioning
Ensure that the cable is properly positioned within the gland and that the sealing ring is correctly seated. Adjust if necessary.

Step 8: Secure the Gland in Place
Use a spanner or wrench to tighten the locknut securely, ensuring a watertight and secure connection.

Step 9: Test the Connection
Conduct a thorough visual inspection to ensure the cable gland is properly installed. Perform any required electrical or continuity tests.

Step 10: Finalise the Installation
Secure the cable gland to the equipment or enclosure, following the manufacturer’s instructions. Make sure the cable is properly strain relieved.

It is important to note that these installation steps are provided as a general guide. Always consult with a qualified installation specialist and ensure secure connections and optimal performance.

Regular Inspection and Cleaning for Cable Gland Maintenance

As a leading cable gland manufacturer, Atlas Metal suggests that you conduct routine inspections of cable glands to check for any signs of wear, corrosion, or damage. Clean cable glands periodically to remove dust, debris, or contaminants that may hinder performance. Below listed are some of the problems that you may encounter during the regular inspection.

1.Problem:Inadequate sealing is leading to moisture or dust ingress.
Solution: Ensure proper installation and use of suitable sealing materials.

2.Problem: Poor cable retention causing slippage or loosening.
Solution: Check the grip of the cable gland and adjust or replace, if necessary.

3.Problem: Thread mismatch or improper gland size selection.
Solution: Double-check compatibility and choose the correct size and thread type for a secure fit.

4.Problem: Cable gland accessories are not properly installed or functioning.
Solution: Verify the proper installation and functionality of accessories such as locknuts, washers, and sealing rings.

Conclusion

A detailed understanding of industrial cable glands is crucial for achieving efficient and reliable electrical installations. By comprehending the various types, materials, and installation procedures, you can make informed decisions and ensure optimal performance in your applications.

With over two decades of experience, Atlas Metal stands as a trusted leader in the metal industry, specialising in manufacturing high-quality electrical and lightning safety solutions, including cable glands and cable gland accessories. Atlas’s commitment to excellence and relentless pursuit of innovation guarantee the manufacturing of premium quality products that prioritise safety and superior performance.

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