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How to Install Cable Glands in easy steps: A Comprehensive Guide by Atlas Metal

Cable glands play a vital role in ensuring the safety and reliability of electrical systems. With over 25 years of industry expertise, Atlas Metal has emerged as a leading manufacturer and provider of high-quality cable glands and solutions. In this blog, we will delve deeper into the world of cable glands, focusing on manufacturers in India, specifically in Jamnagar, as well as highlighting the significance of brass cable glands. Additionally, we will provide an in-depth overview of cable gland installation procedures to ensure optimal performance.

India – A Established Leader in Cable Gland Manufacturing

India’s cable gland manufacturing industry is renowned worldwide, with Jamnagar in Gujarat serving as a prominent hub for manufacturers. Among them, Atlas Metal has earned a trusted and reputable status as a manufacturer and exporter of premium cable glands under the banner ATCAB and ATFIT for over two decades. With a steadfast commitment to superior quality and innovative solutions, Atlas Metal has gained recognition both domestically and internationally.

Jamnagar, known as the ‘Brass City,’ boasts a skilled workforce, state-of-the-art infrastructure, and extensive expertise in the brass industry, making it an ideal location for cable gland manufacturers. Capitalising on these advantages, Atlas Metal has established itself as a reliable and renowned cable gland manufacturer, offering a diverse range of products to meet the diverse requirements of various industries.

Types of Cable Glands

Brass Cable Glands
Brass cable glands are widely recognised for their superior quality, durability, and resistance to environmental factors as brass possesses excellent electrical conductivity and corrosion resistance, making it an ideal material for cable glands.

Stainless Steel Cable Glands
Stainless steel cable glands are known for their exceptional corrosion resistance, making them ideal for harsh environments or applications where exposure to moisture, chemicals, or extreme temperatures is a concern. They offer high mechanical strength, durability, and reliability, ensuring long-lasting performance and protection for cables.

Explosion-Proof Cable Glands
Explosion-proof cable glands are crucial in hazardous environments where the potential for the presence of flammable gases or dust exists. These glands are designed to prevent the ignition of surrounding explosive atmospheres by providing a secure seal and mechanical protection. They are commonly used in oil and gas facilities, petrochemical plants, and mining operations.

Armoured Cable Glands
Armoured cable glands are designed to provide secure connections and strain relief for cables with metallic armouring, such as steel wire or aluminium tape. These glands offer additional protection to the cables, preventing damage from external forces or accidental impact. Armoured cable glands are commonly used in industries where robust cable protection is required, such as construction, mining, and heavy machinery.

While there are several types, Atlas Metal is a leading brass cable gland manufacturer. Atlas utilises high-grade brass alloys to manufacture superior-quality cable glands. The brass cable glands ensure secure connections, effective strain relief, and robust environmental protection for a wide range of applications.

Installation of Cable Glands

Proper installation of cable glands is paramount to ensure the longevity and safety of electrical systems. Here is a step-by-step guide to installing cable glands effectively:

  1. Select the Appropriate Cable Gland: Consider the application, cable type, and environmental conditions to choose the right cable gland for the job.
  2. Prepare the Cable: Strip the cable to the correct length, ensuring the armour or braid is exposed as required.
  3. Assemble the Cable Gland Components: Follow the manufacturer’s instructions to assemble the cable gland components accurately.
  4. Insert the Cable: Insert the prepared cable into the gland, ensuring that the armour or braid is securely clamped.
  5. Tighten the Gland Body: Using the recommended torque value, tighten the gland body onto the enclosure or panel to achieve a secure fit.

Essential Tips for Installation of Cable Glands

To ensure optimal performance and safety, here are some essential tips to consider during cable gland installation:

  • Proper Torque Application: Ensure the cable gland is tightened to the recommended torque value to prevent under or over-tightening, which can lead to poor performance or cable damage.
  • Sealing Elements: Utilise the appropriate sealing elements, such as O-rings, gaskets, or washers, as recommended by the manufacturer, to provide effective environmental protection.
  • Regular Maintenance: Schedule regular inspections and maintenance of cable glands to identify any issues or signs of wear, ensuring their ongoing performance and mitigating potential hazards.

Overview of the Cable Gland Industry Worldwide

The cable gland industry in India continues to evolve rapidly, driven by technological advancements, infrastructure development, and the increasing demand for safe and efficient electrical systems. Atlas Metal remains at the forefront of this industry, constantly innovating and delivering reliable cable gland solutions to customers worldwide. As a leading manufacturer in Jamnagar, India, Atlas Metal has played a significant role in shaping the cable gland industry by offering cutting-edge products and staying abreast of industry trends.

With a commitment to quality, Atlas Metal utilises advanced manufacturing techniques and adheres to stringent quality control measures to ensure that the produced cable glands meet the highest standards. By leveraging its expertise in brass cable glands, Atlas has established a strong reputation for delivering durable, reliable, and efficient solutions.

Conclusion

Cable glands are indispensable components for ensuring the safety, reliability, and longevity of electrical systems. As a leading manufacturer in India, particularly in Jamnagar, Atlas Metal has established itself as a trusted provider of high-quality cable glands. With a focus on brass cable glands, Atlas offers a range of solutions that exhibit durability, corrosion resistance, and excellent electrical conductivity.

By adhering to proper installation techniques and following the manufacturer’s guidelines, users can maximise the benefits of cable glands and mitigate potential hazards. With Atlas Metal’s commitment to innovation, product development, and exceptional customer support, Atlas continues to contribute to the growth and advancement of the cable gland industry in India and beyond.

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Atlas Metal – A two-decade-old futuristic leader in the metal industry

Atlas Metal has established itself as a reliable and reputed name in the metal industry

Providing high-quality electrical and lighting safety solutions for over 25 years. The company has a strong presence in more than 30 countries, and its products are trusted and widely accepted for their superior quality, versatility, and durability. With a manufacturing unit in Jamnagar, Gujarat, headquarters in Mumbai, and sales offices in Harrow, UK, Atlas Metal aims to provide a one-stop solution for all electric and lighting safety needs.

The company’s flagship brand

ATCAB offers a diverse range of economical products, such as Cable Glands, Earthing Accessories, Cable Lugs, Conduit Fittings, Cable Cleats, and Cable Ties. These products are designed to meet the needs of various industries, including power plants, shipping industries, high-voltage power transmission, underwater oil and gas exploration, and railway industries. The products are manufactured using state-of-the-art infrastructure, which enables the production of high-quality products in a cost-effective and timely manner.

Wide range of fitting products

Atlas Metal has also introduced an array of fitting solutions under the banner ATFIT, which includes Brass Pipe Fittings, Brass Compression Fittings, and Precision Turn Components. These products have diverse applications in industries like construction, hydraulic and pneumatics, and switchgear.

Certifications at Atlas Metal Industries

The company’s commitment to quality is reflected in the several certifications it has earned, such as ATEX, IP68, UL, CE, and many more. These certifications demonstrate Atlas Metal’s commitment to producing high-quality products that meet international quality standards. The company has implemented rigorous quality control processes at every stage of the production process, ensuring that all products meet the highest quality standards and that customers receive reliable and safe products.

Atlas Metal also offers customised solutions to its customers, striving to meet their specific requirements while maintaining international quality standards and delivering solutions at competitive prices. This approach has helped the company build long-term relationships with its customers.

Products under ATCAB segment

Cable Glands are one of the flagship products of ATCAB, and they come in various types such as Flameproof and Weatherproof. These cable glands are designed to provide a safe and secure means of connecting and terminating cables. Earthing Accessories like Earth Rods, Multiple Points, U Bolt Rod Clamps and Copper Bonded Earth Rods provide a safe and effective means of earthing systems, reducing the risk of electrical hazards.

Cable Lugs and Cable Cleats are other essential products that Atlas Metal offers. Cable Lugs provide a reliable and efficient means of connecting cables to electrical equipment, while Cable Cleats provide a safe and secure means of supporting and retaining cables in installations where high short circuit forces are present.

Conduit Fittings like Four Side Four Way, Brass Flexible Adaptors, and A2 Compression Cable Glands provide a safe and secure means of routing and protecting cables in installations, while Cable Ties provide a simple and effective means of bundling and securing cables.

Products under ATFIT segment

ATFIT products like Brass Pipe Fittings, Brass Compression Fittings, and Precision Turn Components are designed to meet the needs of various industries. Brass Pipe Fittings provide a reliable and efficient means of connecting pipes in installations, while Brass Compression Fittings provide a safe and secure means of connecting tubes to equipment. Precision Turn Components are designed to meet the specific requirements of customers, and they can be customised to meet their unique needs.

Atlas Metal is a leading provider of high-quality electrical and lighting safety solutions. The company’s commitment to quality, state-of-the-art infrastructure, and customised solutions have helped it build a strong reputation in the metal industry. The range of products offered by ATCAB and ATFIT finds application in various industries, and they are designed to meet the specific needs of customers. The company’s focus on quality and safety has earned it several certifications, and it is committed to providing reliable and safe products.