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Categories Metal Solutions

Atlas Metal: Engineering Excellence from Gujarat to the Globe

Categories Metal Solutions Posted on

Atlas Metal is a 25-year-old leader in the global metal industry with expertise in manufacturing electrical and lightning safety solutions. The products, under the banners ATCAB and ATFIT, are trusted and widely accepted in more than 30 countries owing to their quality standards, versatility, and durability.

Based in Jamnagar, Gujarat, India, our journey is a showcase of how local expertise is integrated with global quality. In this blog, you will learn why Atlas Metal is the best choice for electrical and safety solutions.

Harnessing the Power of Local Expertise

Choosing Atlas Metal means accessing a deep well of local talent and expertise. Located in Jamnagar, a renowned hub for metalworking, we draw upon the region’s rich heritage of craftsmanship. Our operations significantly contribute to project management and social causes by fostering employment in rural areas, thereby empowering communities while delivering exceptional products.

At our core, we embody a commitment to manufacturing excellence, ensuring that each product meets global quality standards. Our connection to this rich industrial heritage is integral to our identity, reflected in the unparalleled quality and craftsmanship of our offerings. As a leading cable gland manufacturer in India, we prioritise customer satisfaction and industry expertise in every aspect of our operations.

Delivering Products of International Quality Standards

As one of the leading pipe fittings manufacturers in India, our commitment to global quality is unwavering. Our products, under the banners ATCAB and ATFIT, are manufactured to meet the highest international quality standards, ensuring they perform reliably in various environments worldwide. This global perspective drives us to adopt advanced manufacturing techniques and maintain rigorous quality control processes.

Our quality assurance teams are dedicated to ensuring that every product is capable of setting industry benchmarks for durability and performance. This relentless pursuit of excellence is what makes Atlas Metal a leader in the global metal industry, trusted by customers in over 30 countries.

Crafted Locally and Trusted Internationally

At Atlas Metal, we offer more than just products; we deliver solutions that reflect the perfect combination of local expertise and global quality. Our industry expertise enables us to understand the unique requirements of diverse markets, tailoring our offerings to exceed expectations. With a customer-centric approach, we prioritise project management to ensure seamless execution and timely delivery. This holistic approach culminates in customer satisfaction which forms the cornerstone of our ethos.

Also read – Why Choose Atlas Metal For Your Customised Metal Solutions?

Adapting to Market Needs with Flexibility and Responsiveness

Understanding that market needs are constantly evolving, we at Atlas Metal prioritise flexibility in our manufacturing processes to swiftly respond to changing customer requirements and market trends. This agility allows us to customise products and provide solutions that fit the unique needs of different regions and industries. Our close relationships with clients and keen monitoring of industry trends ensure relevant and timely solutions, enhancing customer satisfaction and maintaining our relevance in a competitive market.

Prioritising Quality Assurance and Customer Satisfaction

Ensuring the highest quality standards and achieving customer satisfaction are foundational to our operations at Atlas Metal. We have implemented comprehensive quality control systems that monitor every stage of the manufacturing process, from raw material selection to final product testing. This meticulous approach to quality management helps us ensure that every customer receives products that align with their expectations.

Moreover, our customer service team is dedicated to providing support and guidance, making sure that every interaction with Atlas Metal is positive and productive. We believe that our commitment to maintaining quality standards and customer care is what sets us apart and fosters long-term relationships with our clients.

Conclusion

Choosing Atlas Metal means partnering with a company that offers more than just high-quality products. We provide solutions that are the result of a perfect blend of local expertise and global quality standards. Our holistic approach to project management ensures that every aspect of your project is handled with utmost precision, from initial consultation to after-sales support. Trust Atlas Metal for your next project and experience the excellence that comes with a commitment to quality and innovation.

Cable cleats
Categories Cable Cleats

Comprehensive Guide to Cable Cleats: Types, Applications, and Installation

Categories Cable Cleats Posted on

Cable cleats are indispensable components in the field of electrical installations, ensuring the safety and integrity of cable systems across various industries. As a leader in manufacturing high-quality cable cleats, Atlas Metal aims to elaborate on the importance, functionality, and application of these crucial devices. This blog will serve as an essential guide to understanding everything about cable cleats – from their basic definition to detailed installation guidelines.

What are Cable Cleats?

Cable cleats are devices designed to secure electrical cables when installed and routed in various environments. They play a pivotal role in anchoring cables firmly, preventing unnecessary movement that could lead to wear and damage over time. Cable cleats are crafted from a variety of materials, each selected to provide optimal performance in specific conditions, including thermal expansion, electromagnetic forces, and environmental factors. By ensuring that cables are fixed securely, cable cleats help maintain the structural integrity of both the cables and the installation itself.

Functions of Cable Cleats

The primary function of cable cleats is to restrain cables, ensuring they remain aligned and fixed in place, which helps in managing and organising multiple cables and reducing maintenance needs. They protect cables from mechanical stress and prevent tangling, which can lead to electrical faults or fires. In environments where cables are exposed to wind or seismic activity, cable cleats provide an extra layer of security, ensuring the cables can withstand these conditions without any adverse effects.

Cable cleats are devices designed to secure electrical cables when installed and routed in various environments. They play a pivotal role in anchoring cables firmly, preventing unnecessary movement that could lead to wear and damage over time. Cable cleats are crafted from a variety of materials, each selected to provide optimal performance in specific conditions, including thermal expansion, electromagnetic forces, and environmental factors. By ensuring that cables are fixed securely, cable cleats help maintain the structural integrity of both the cables and the installation itself.

Types of Cable Cleats

Cable cleats come in various types, each designed to cater to specific requirements and environments. 

Single Cable Cleats are used for individual cable installations, providing stability and protection against axial and lateral movement. 

Trefoil Cable Cleats are designed for three-phase power cables, where three cables are grouped together; they maintain the triangular formation. 

Aluminium Cable Cleats are lightweight and corrosion-resistant, suitable for indoor and outdoor applications.

Stainless Steel Cable Cleats are known for their durability and strength, ideal for harsh environments and heavy-duty applications.

Nylon Cable Cleats are non-conductive and lightweight, suitable for low-voltage applications and areas where corrosion is a concern.

Hybrid Cable Cleats combine the benefits of different materials, offering a versatile solution for various installation requirements.

Materials for cable cleats range from stainless steel and aluminium to plastic and polymer composites, each offering different benefits in terms of strength, resistance, and environmental adaptability. Atlas Metal, one of the leading cable gland manufacturers in India, also produces quality cable cleats. It has helped Atlas establish itself as a renowned cable cleats manufacturer in Jamnagar India. 

Factors to Keep in Mind While Buying Cable Cleats

When selecting cable cleats, several factors should be considered to ensure optimal performance and safety.

  • Firstly, assess the environmental conditions, including temperature fluctuations, exposure to chemicals, and risk of corrosion. Choose cleats made from materials that can withstand these conditions effectively.
  • Secondly, consider the type and size of cables being installed, ensuring the cleats are compatible and provide adequate support. Additionally, select cleats with appropriate certifications for compliance with safety standards.
  • Lastly, evaluate the forces that cables may encounter, such as vibration or wind loads, and choose cable cleats designed to withstand these stresses.

Applications of Cable Cleats

Cable cleats are utilised across a wide range of industries, including energy, telecommunications, construction, and marine sectors. They are essential in power distribution networks, both overhead and underground. 

In industrial settings, cable cleats are crucial for ensuring the reliability and efficiency of electrical systems, especially where high currents are involved. Their use in renewable energy installations, such as wind turbines and solar panels, is becoming increasingly important, ensuring that all cabling is secure against variable weather conditions.

How to Install Cable Cleats?

The installation of cable cleats should be undertaken with precision to ensure maximum effectiveness. The process generally involves measuring the diameter of the cables, selecting the appropriate size and type of cleat, and then spacing the cable cleats at optimal intervals according to the cable’s weight and the installation’s environmental factors. 

Conclusion

Understanding and utilising the correct type of cable cleat in electrical installations is critical from a safety perspective. Atlas Metal remains committed to providing robust and reliable cable cleats that meet the highest standards of quality and safety. We hope this guide has provided valuable insights into the selection, application, and installation of cable cleats, helping you ensure the longevity and reliability of your electrical installations.

ATEX Cable Glands Selection Guide - Atlas Metal
Categories Cable Gland

Ensuring Safety in Hazardous Environments: A Guide to Selecting ATEX Cable Glands

Categories Cable Gland Posted on

In the complex and hazardous environments where industries operate, safety is not just a priority; it is a necessity. Among the myriad components that contribute to a safe and efficient industrial setup, ATEX cable glands play a pivotal role. These components are vital for ensuring that all electrical installations in explosive atmospheres are safe, reliable, and compliant with international safety standards.

As one of the leaders in manufacturing quality custom metal solutions, Atlas Metal, an esteemed ATEX cable gland manufacturer in Jamnagar, India, emphasises the significance of choosing the right ATEX cable glands for your industry. This comprehensive guide aims to lay the foundation for understanding their importance, ensuring your installations uphold the highest safety standards.

What is ATEX? An Overview of Atex Directives and Standards

ATEX, derived from the French term ‘ATmosphères EXplosibles’, refers to two European Union directives that govern the safety of equipment used in explosive atmospheres. These directives ensure that equipment, including cable glands, can be safely used in hazardous conditions without igniting an explosion.

Understanding these guidelines is key to selecting cable glands that not only meet legal requirements but also maximise safety in your operations.

Types of ATEX Cable Glands: Features and Applications

ATEX cable glands are indispensable in ensuring safety in hazardous areas, with each type tailored for specific conditions and requirements. Understanding the variety and their unique features is essential for making an informed choice that aligns with your industry’s needs.

Increased Safety Glands (Ex e): These glands are designed to eliminate the risk of sparking and ensure that any external explosion does not reach the electrical circuit through the cable. They are best suited for zones where the presence of gas and dust requires a high level of protection but where the risk is not constantly present.

Flameproof Glands (Ex d): Capable of containing any explosion within the device, these glands are ideal for environments where explosive gases or dust are frequently or continuously present. They are engineered to withstand extreme conditions, ensuring that any ignition source is isolated from the hazardous environment.

Dust-proof Glands (Ex t): Specifically designed for areas with a high concentration of dust, these glands prevent the ingress of dust and protect against ignitions of combustible dust layers or clouds. They are essential for industries dealing with fine particulates that could pose an explosion risk.

Glands for Extreme Temperatures: Some environments not only pose risks of explosions but also operate at extreme temperatures. Cable glands designed for such conditions can withstand both the cold and heat, ensuring that their integrity and functionality are not compromised by temperature variations.

Each type of ATEX cable gland is crafted to address specific risks associated with different hazardous zones. Selecting the appropriate gland requires an assessment of various factors. This careful selection ensures that your installations are protected against the unique hazards they face, contributing to a safer working environment.

Factors to Consider When Choosing ATEX Cable Glands

Several critical factors must be considered when selecting ATEX cable glands for your industry. These include the specific zone classification of the installation area, the type of cables being used, the environmental conditions (such as the presence of corrosive substances or extreme temperatures), and the mechanical requirements (like strain relief and cable anchorage). Understanding these factors ensures that the selected cable glands provide optimal safety, reliability, and performance in hazardous environments.

Installation and Maintenance: Ensuring Long-term Safety and Reliability

Ensuring the safety and reliability of ATEX cable glands goes beyond selecting the appropriate model. The installation and maintenance of these components are critical to their performance and the overall safety of the electrical system within hazardous areas.

Follow Manufacturer Guidelines: Each cable gland comes with specific installation instructions from the manufacturer. Adhering to these guidelines is crucial for ensuring the gland’s effectiveness in hazardous environments.

Correct Fitting and Tightening: Proper installation involves ensuring that every component of the cable gland is correctly fitted and securely tightened. This prevents the ingress of hazardous elements and maintains the integrity of the electrical enclosure.

Use of Suitable Tools: Employing the right tools for installation is vital. Using inappropriate tools can damage the gland or the cable, compromising the safety of the installation.
Maintenance Considerations:

Regular Inspection: Schedule regular inspections of cable glands to identify signs of wear, damage, or loosening. Early detection of potential issues can prevent safety hazards.

Following best practices for installation and maintenance ensures ATEX cable glands offer optimal protection over their lifespan. Attention to detail in these processes is crucial for ensuring the safety and efficiency of installations in hazardous areas, protecting both personnel and assets.

Cost Considerations: Balancing Quality and Budget

While cost is an important consideration when selecting ATEX cable glands, it is vital to balance budget constraints with the need for quality and safety. Investing in high-quality cable glands from reputable manufacturers like Atlas Metal can result in greater reliability, reduced maintenance costs, and ultimately, a safer industrial environment.

Conclusion: Making an Informed Decision

Choosing the right ATEX cable glands is a critical decision that affects the safety, efficiency, and compliance of industrial operations in hazardous areas. By understanding the ATEX directives, industries can ensure their electrical installations are safe and reliable. 

We, at Atlas Metal, are committed to providing quality custom metal solutions, including ATEX cable glands, that meet the highest standards of safety and performance. By making an informed decision, you can uphold the safety and efficiency of your operations while adhering to international standards.

FAQs

Selecting the right ATEX cable gland involves assessing the specific hazardous zone classification, environmental conditions, and mechanical requirements of your installation.

No, ATEX cable glands require regular inspection and maintenance to ensure they function properly and continue to provide safety in hazardous environments.

The main types include Increased Safety Glands (Ex e), Flameproof Glands (Ex d), Dust-proof Glands (Ex t), and Glands for Extreme Temperatures, each suited for different hazardous conditions.

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ATFIT by Atlas Metal for Precision Fittings Solutions
Categories Precision Fittings Solutions-ATFIT

ATFIT – Your Ultimate Guide to Precision Fittings Solutions

Categories Precision Fittings Solutions-ATFIT Posted on

Atlas Metal has always been synonymous with quality and innovation. The journey, driven by excellence and a commitment to meeting the dynamic needs of industries, has led us to divide our offerings into two main categories, ATCAB and ATFIT. In this blog, we will explore in detail about ATFIT, where we offer an extensive range of fitting solutions that are specially designed to cater to the rigorous demands of modern infrastructure.

A Comprehensive Overview of ATFIT’s Product Range

ATFIT includes a broad array of high-quality metal fittings and components. Each product in our lineup is the result of extensive research, innovation, and a deep understanding of our clients’ needs across various industries. Whether it is for construction, manufacturing, automotive, or any other sector requiring precise and reliable fitting connections, ATFIT has always delivered excellence. Here’s a closer look at the product categories under ATFIT:

Brass Pipe Fittings:

Our brass pipe fittings are crafted with precision to ensure superior performance across a wide range of applications. Available in a wide variety of shapes and sizes, these fittings are designed to provide leak-proof and corrosion-resistant connections, ensuring longevity and reliability. Ideal for both residential and industrial settings.

Brass Compression Fittings:

Renowned for their ease of use and efficiency, our brass compression fittings offer a perfect solution for applications that demand secure and tight seals. These fittings demonstrate our focus on durability and precision, making them an excellent choice for a variety of plumbing applications. The installation process is also seamless.

Precision Turn Components:

We manufacture precision turn components to meet the demands of highly specialised applications, offering unparalleled precision and quality. From aerospace to electronics, our precision turn components are engineered to fulfil the most demanding requirements, providing accuracy, reliability, and efficiency in every piece.

The ATFIT Edge: Precision Engineering and Quality Assurance

Our state-of-the-art manufacturing processes, combined with stringent quality checks, ensure that every product meets and often exceeds industry standards. This relentless pursuit of excellence ensures that ATFIT products provide outstanding performance, durability, and reliability.

Pushing the Boundaries of Fittings Technology

Innovation is at the core of ATFIT. We continuously explore new materials, designs, and manufacturing techniques to enhance the performance and functionality of our fittings. This commitment to innovation enables us to offer products that lead the industry in efficiency, reliability, and sustainability.

Meeting Client-Specific Requirements

Understanding that each client has unique needs, ATFIT specialises in offering customised solutions. Our team works closely with clients to develop fittings that perfectly match their specific requirements, ensuring optimal performance and satisfaction.

ATFIT in the International Market

ATFIT’s reputation for quality and excellence has propelled us onto the global stage. Our international presence is proof of our ability to meet the diverse needs of clients worldwide, adhering to global standards of quality and performance.

The Future of Fittings

The future of fittings technology is bright with ATFIT. We are committed to leading the evolution of the industry, continually investing in research and development to introduce the next generation of products. Our vision is to empower industries worldwide with fitting solutions that propel success.

Get in Touch with our Team for Your Fittings Needs

Partnering with ATFIT means choosing a leader in precision fittings solutions. Our commitment to quality, innovation, and customer satisfaction ensures that we remain a preferred choice for brass pipe fittings, compression fittings, and precision components. Contact us today to discover how ATFIT can enhance your operations with precision fitting solutions.

Innovative Precision Fittings by ATFIT
Categories Cable Management Solution

ATCAB – Empowering Industries Worldwide with Cable Management Solutions

Categories Cable Management Solution Posted on

With more than 25 years of experience in cable management, ATCAB by Atlas Metal leads the global market in cable management, offering an extensive array of superior cable management solutions, including cable glands, earthing accessories, cable lugs, conduit fittings, cable cleats, and cable ties. Each product of ATCAB is engineered with precision and care, ensuring it meets the highest standards of quality and reliability. The vision is to provide comprehensive solutions that cater to the dynamic needs of various industries, including telecommunications, construction, manufacturing, and energy.

A Comprehensive Range of Cable Management Accessories

In the evolving landscape of industrial and electrical installations, the need for efficient and reliable cable management is critical to ensure the safety and integrity of wiring systems. Recognising this crucial need, ATCAB by Atlas Metal offers a comprehensive range of cable management accessories that meet and exceed the demands of modern installations.

Our extensive portfolio encompasses a variety of solutions:

 

Cable Glands

Designed to ensure secure cable entry into equipment, cable glands by ATCAB offer a robust sealing mechanism, protecting connections against dust, moisture, and mechanical strain. Available in various materials and configurations, cable glands by ATCAB accommodate a wide range of cable diameters and types, ensuring compatibility with any installation environment.

Earthing Accessories

Safety is a top priority in any electrical installation, and earthing accessories by ATCAB play a crucial role in this regard. By providing a reliable path for fault currents, these accessories ensure the protection of equipment and, more importantly, the safety of personnel. Our range includes earth rods, clamps, and connectors, all designed to meet stringent quality standards.

Cable Lugs

Essential for establishing secure and efficient electrical connections, cable lugs by ATCAB are made from high-conductivity materials for minimal resistance and optimal performance. They are available in a variety of sizes and types to accommodate different wire gauges and connection requirements, ensuring a perfect fit for your specific application.

Conduit Fittings

Protecting cables against external damage and interference is crucial for the longevity and reliability of any electrical system. Conduit fittings by ATCAB offer a versatile solution for routing and protecting wires and cables, available in a range of materials and designs to suit any application, whether it be exposed outdoor installations or concealed indoor wiring.

Cable Cleats

Cable cleats are essential for the management of cables, preventing damage from external forces and ensuring that cables remain in their intended positions. Cable cleats by ATCAB are designed to withstand environmental stresses, providing strong, reliable support for cables of all sizes.

Cable Ties

For general cable management, organisation, and bundling, cable ties by ATCAB offer a simple yet effective solution. The range includes ties of various lengths, strengths, and materials, including options for outdoor use, ensuring that you get the perfect tie for any application.

By offering a comprehensive range of cable management accessories, ATCAB aims to provide customers with complete solutions that address every aspect of cable installation and maintenance.

The ATCAB Advantage: Unmatched Quality and Reliability

ATCAB, by Atlas Metal, is synonymous with quality and reliability. Our commitment to excellence is evident in every product we offer. Through rigorous testing and quality control processes, ATCAB ensures that each product meets the highest standards of performance and durability.

Customised Solutions: Meeting Client-Specific Requirements

Understanding that each project has its unique challenges, ATCAB by Atlas Metal offers customised solutions that are tailored to meet specific requirements. Our team of experts works closely with clients, from concept to completion, ensuring that the products seamlessly integrate into the projects, delivering optimal performance.

ATCAB on the World Stage

ATCAB’s reputation for quality and reliability has earned it a prominent position on the global stage. With a vast distribution network and partnerships across the globe, ATCAB products are preferred by various industries.

Get in Touch with our Team

At ATCAB, we are dedicated to providing industries worldwide with innovative, high-quality cable management solutions. Our team of experts is ready to assist you in selecting the right products for your needs, ensuring your projects are equipped for success. Contact us today to discover how ATCAB can enhance your operations with superior cable management solutions.

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