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Double Compression Cable Gland
Categories Cable Gland

Understanding Double Compression Cable Glands: A Comprehensive Guide by Atlas Metal

Categories Cable Gland

Double Compression Cable Gland: An Introduction

Cable glands are crucial components in electrical installations, providing secure and reliable cable entries into equipment. Among the various types of cable glands, double compression cable glands are notable for their superior protection and performance features. Unlike single compression glands, double compression cable glands offer dual compression, enhancing both mechanical strength and environmental sealing. This blog, presented by Atlas Metal, a leader in manufacturing quality brass pipe fittings, delves into the specifics of double compression cable glands, comparing them with single compression types, and exploring their applications.

What is a Double Compression Cable Gland?

A double compression cable gland is an advanced device designed to secure and seal cables entering into electrical equipment or enclosures. Unlike single compression glands, which compress the cable at just one end, double compression cable glands apply compression at both the entry and exit points. This dual compression enhances the gland’s ability to withstand mechanical stresses and environmental conditions, making it ideal for more demanding applications.
Typically crafted from durable materials such as brass, double compression cable glands provide excellent resistance to corrosion and mechanical damage. This makes them suitable for use in various environments, from industrial settings to outdoor applications.

How Does a Double Compression Cable Gland Work?

The functionality of a double compression cable gland involves two stages of compression. Initially, when installed, the outer compression ring compresses the outer sheath of the cable against the gland body. This creates a seal that prevents dust, moisture, and other contaminants from entering the equipment.
The second stage of compression occurs inside the gland, where the inner compression ring compresses the inner insulation of the cable. This additional compression secures the cable firmly in place and enhances its resistance to mechanical stress. The combination of these two compression stages ensures a robust sealing mechanism, making double compression cable glands highly effective in protecting cables across various environments.

What is the Use of Double Compression Cable Gland?

Double compression cable glands serve multiple purposes in electrical installations, including:

  1. Protection Against Environmental Factors: They provide superior protection against dust, moisture, and chemicals, making them ideal for use in harsh environments.
  2. Mechanical Strength: The dual compression mechanism ensures that cables are securely held in place, reducing the risk of mechanical damage.
  3. Enhanced Safety: By offering a robust seal, double compression cable glands reduce the risk of electrical faults, ensuring the safety of both equipment and personnel.
  4. Compliance: These glands often adhere to international safety and performance standards, making them suitable for use in regulated industries.

Double Compression Cable Gland Applications

The versatility of double compression cable glands allows them to be used in a range of applications:

  1. Industrial Machinery: Secures cables in machinery and equipment exposed to harsh conditions.
  2. Oil and Gas: Provides protection for cables in oil rigs, refineries, and other facilities with high exposure to chemicals and extreme conditions.
  3. Mining: Ensures secure cable entry in mining equipment, safeguarding against dust and moisture.
  4. Automotive: Used in vehicles to secure and protect wiring systems from vibrations and environmental factors.
  5. Building and Construction: Ensures reliable cable connections in construction sites and commercial buildings.

Different Parts of Double Compression Cable Glands

A typical double compression cable gland consists of several key components:

  1. Gland Body: The main part of the gland housing the cable and providing sealing and compression.
  2. Outer Compression Ring: Compresses the outer sheath of the cable against the gland body, ensuring protection against dust and moisture.
  3. Inner Compression Ring: Compresses the inner insulation of the cable, securing it firmly in place.
  4. Locknut: Secures the gland to the equipment or enclosure, providing stability and preventing loosening.
  5. Sealing Washer: Ensures a tight seal between the gland and the equipment or enclosure, further enhancing protection.

Difference Between Single and Double Compression Gland

The primary differences between single compression and double compression glands are:

  1. Compression Points: Single compression glands compress the cable at one end, while double compression glands provide compression at both ends.
  2. Sealing Effectiveness: Double compression cable glands offer superior sealing effectiveness due to their dual compression, providing better protection against environmental factors.
  3. Mechanical Strength: Double compression glands deliver greater mechanical strength, making them suitable for more demanding environments.
  4. Application Environments: Single compression glands are typically used in less demanding environments, whereas double compression glands are preferred in industrial and harsh settings.

How Many Types of Cable Glands Are There?

There are several types of cable glands, each designed for specific applications and environments:

  1. Single Compression Glands: Suitable for less demanding applications requiring basic compression and sealing.
  2. Double Compression Glands: Ideal for harsh environments, offering enhanced protection and mechanical strength.
  3. Armoured Cable Glands: Used with armoured cables to provide additional protection and secure the cable armor.
  4. Unarmoured Cable Glands: Suitable for unarmoured cables, offering basic compression and protection.
  5. Explosion-Proof Glands: Designed for hazardous environments where there is a risk of explosions.
  6. Hygienic Glands: Used in industries with high hygiene standards, such as food and pharmaceuticals.

For inquiries, reach us at sales@atlasmetalind.com or call us at +91-288 2730 944. Visit our website at https://atlasmetalind.com to learn more about our products and services

FAQs

 A single compression cable gland provides basic compression and sealing for cables in less demanding environments.

A double compression cable gland typically includes a gland body, outer compression ring, inner compression ring, locknut, and sealing washer.

A double compressor gland, or double compression gland, provides compression at both ends of the gland, enhancing sealing and mechanical strength.

The key difference is that double compression glands compress the cable at both ends, offering better sealing and mechanical strength compared to single compression glands.

Yes, double compression glands can be used for unarmoured cables, providing enhanced sealing and protection.

A1 and A2 refer to different types or standards of cable glands, with A1 typically being a standard type and A2 a variant or specific design.

Brass cable glands offer durability, corrosion resistance, and excellent mechanical strength, making them ideal for a range of industrial and outdoor applications.

Brass Conduit Fittings in India by Atlas Metal
Categories Brass Conduit Fittings

Everything about Brass Conduit Fittings in India: A Buyer’s Manual

Categories Brass Conduit Fittings

In the dynamic world of electrical installations, the importance of reliable and efficient conduit fittings cannot be overstated. Among the multitude of options available, conduit fittings made of brass stand out for their durability, conductivity, and corrosion resistance. Atlas Metal, with its years-long expertise and commitment to quality, presents this comprehensive guide to help you navigate the nuances of brass conduit fittings in India.

What are Brass Conduit Fittings?

Brass conduit fittings are components used in electrical systems to connect and secure conduit pipes, which house and protect electrical wires. Made from brass, a copper-zinc alloy, these fittings boast superior electrical conductivity and resistance to corrosion, making them ideal for both indoor and outdoor applications.

Why Choose Brass?

The choice of brass for conduit fittings is not coincidental. This material’s inherent properties, such as non-magnetic characteristics, resistance to sparking, and excellent machinability, make it a preferred choice in electrical systems, particularly in environments where safety and longevity are imperative.

Benefits of Using Brass Conduit Fittings

  • Versatility in Use

Brass conduit fittings find their applications in various sectors, including residential, commercial, and industrial. Their robustness makes them suitable for environments where exposure to moisture, chemicals, or fluctuating temperatures is common.

  • Longevity and Safety

The corrosion resistance of brass extends the life of these fittings, reducing the need for frequent replacements. Furthermore, their non-sparking nature enhances safety in hazardous environments, making them a reliable choice for industrial use.

Types of Brass Conduit Fittings

Here’s a quick overview of the types of brass conduit fittings available in the market:

Type Description Specifications
Four Side Four Way Connects four conduit pipes at right angles, ideal for complex junctions. Size: Various; Finish: Polished
Open View Provides a clear view of the internal conduit for inspection or adjustments. Size: Various; Finish: Polished
A2 Compression Cable Glands Secures and seals the cable entry points, preventing moisture ingress. Size: 1/2" and 3"; Finish: Nickel-plated
Brass Flexible Adaptor Allows for flexible connections between conduit and devices. Size: Various; Finish: Polished
Fitting Male Connector Connects to female fittings or devices, ensuring secure connections. Size: Various; Finish: Polished
A2 CXT Type Cable Glands Provides robust sealing and strain relief for cables. Size: 1/2" and 3"; Finish: Nickel-plated
90° Angle Connector Connects conduit pipes at a 90-degree angle. Size: 1/2" and 3"; Finish: Nickel-plated
Brass Flexible Female Adaptor Connects flexible conduit to a fixed device or conduit. Size: Various; Finish: Polished
Brass Flexible Male Adaptor Connects flexible conduit to another fitting or device. Size: Various; Finish: Polished

How to Choose the Right Brass Conduit Fittings

  • Understand Specifications

When purchasing brass conduit fittings in India, it is crucial to understand the specifications required for your project. Consider factors like size, type, and the environment in which they will be used. Atlas Metal’s expert team can guide you through this selection process, ensuring you make an informed decision.

  • Check Compliance and Standards

Ensure that the fittings you choose comply with relevant national and international standards. This not only guarantees safety but also assures compatibility with other components in the electrical system.

  • Assess Material Quality and Grade

The quality and grade of the brass used in the fittings are vital. High-grade brass offers better durability and corrosion resistance, which is crucial for long-term performance. 

  • Manufacturer’s Reputation and Reliability

Consider the reputation and reliability of the manufacturer. A well-established manufacturer is known for its consistent quality and innovation and ensures that the products meet the highest standards of quality, safety, and performance.

  • Ask for Customisation and Flexibility

Some requirements may need customised fittings. Assess if the manufacturer can provide bespoke customised solutions. 

Team Atlas Metal prides itself in complying with all these standards and requirements.  

Why Atlas Metal’s Brass Conduit Fittings Stand Out

  • Quality Assurance

At Atlas Metal, quality is not just a word; it’s a promise. Our brass conduit fittings are manufactured under stringent quality control measures, ensuring that each product meets global standards. From the selection of raw materials to the final product, every step is monitored to guarantee excellence.

  • Range of Products

Our product range is extensive, catering to diverse needs. Whether it’s a simple elbow joint or a more complex connector, Atlas Metal has a fitting for every requirement. Our brass conduit fittings are designed to ensure ease of installation, durability, and long-term performance.

Installation and Maintenance Tips

  • Proper Installation

Correct installation is key to maximising the benefits of brass conduit fittings. Follow the manufacturer’s guidelines or seek professional assistance for installation. Atlas Metal provides comprehensive support in this regard, ensuring that the products perform optimally in the setup.

  • Maintenance Practices

While brass is low-maintenance, regular checks are recommended to ensure the integrity of the fittings. Simple practices like cleaning and tightening connections can prolong the life of the fittings and maintain safety standards.

Conclusion

Brass conduit fittings are the backbone of safe and efficient electrical systems. So whenever you decide to purchase the right brass conduit fittings, let Atlas Metal be your guide. With years of expertise and quality products, team Atlas is always ready to guide you, ensuring that you receive nothing but the best in the market. 

FAQs

Consider the specifications required for your project, including size, type, and environmental factors. Consulting with an expert or manufacturer specialising in brass conduit fittings in India can help ensure you select the appropriate fitting.

Yes, Atlas Metal’s brass conduit fittings in India are manufactured to meet both national and international standards, ensuring safety and compatibility.

 

Yes, brass conduit fittings are highly resistant to corrosion and are suitable for both indoor and outdoor applications. However, ensure they are properly sealed and installed to maximise their lifespan in harsh environments.

 

For industrial applications, consider factors such as corrosion resistance, durability, size, and compliance with industry standards. It is also important to assess the specific environmental conditions where the fittings will be used.

Brass conduit fittings in India generally offer better durability, conductivity, and resistance to corrosion compared to plastic or aluminium fittings. They are particularly preferred in environments where safety and long-term performance are critical.

Brass conduit fittings require minimal maintenance. Regular inspections and cleaning are recommended to ensure that fittings remain free from dust, corrosion, and damage. Proper tightening and securing of connections can also help maintain their integrity.

Yes, many manufacturers, including Atlas Metal, offer customisation options for brass conduit fittings. This allows you to tailor the fittings to meet specific project requirements or unique application needs.