Tag Archives: cable glands

  Home Atlas Metal Industries Pvt. Ltd.  /  cable glands
Waterproof Cable Glands with Different IP Ratings
Categories Cable Gland

A Guide on Waterproof Cable Glands with different IP Ratings

Categories Cable Gland Posted on

When it comes to protecting electrical systems from water, dust, and other environmental factors, waterproof cable glands play a pivotal role. As integral components in ensuring the safety and efficiency of electrical installations, choosing the right cable gland with the appropriate Ingress Protection (IP) rating is crucial. This guide provides a comprehensive overview of IP ratings and how to select the right waterproof cable gland for your application, ensuring optimal performance and longevity.

What are IP Ratings

IP ratings, or Ingress Protection ratings, are defined by international standard EN 60529 and are used to specify the level of protection an enclosure offers against access to hazardous parts, ingress of solid objects, and water. The rating consists of two digits: the first digit represents protection against solids, and the second digit indicates protection against liquids.

IP Code Protection Against Solids Protection Against Liquids
IP65 Dust tight Water jets
IP66 Dust tight Powerful water jets
IP67 Dust tight Immersion up to 1m
IP68 Dust tight Long-term immersion

Common IP Ratings for Cable Glands and their Uses

The most common IP rated cable glands used in wet or dusty environments are IP65, IP66, IP67, and IP68. IP65-rated glands are ideal for general outdoor protection against dust and low-pressure water jets. IP66 glands offer protection against powerful water jets and heavy seas, making them suitable for more demanding conditions. IP67 glands provide protection in temporary submersion environments, such as during flooding. IP68 glands are for continuous underwater usage, suitable for installations where the cable gland will be permanently submerged.

Types of Waterproof Cable Glands

Brass Cable Glands: Known for their durability and resistance to corrosion, brass cable glands are often used in industrial applications.

Plastic Cable Glands: Lightweight and resistant to chemicals, these are suitable for environments where weight is a concern.

Stainless Steel Cable Glands: Ideal for harsh environments, stainless steel glands provide excellent corrosion resistance and strength.

PG Cable Glands: These are designed for specific types of cables and offer excellent sealing capabilities, making them a popular choice in industrial settings.

Choose the Best IP Rating for Optimal Protection

Selecting the right IP rating for your cable gland depends largely on the environment in which it will be used. For outdoor applications like exposure to rain or garden irrigation, IP65 is sufficient. For more exposed areas where water jets or sea spray is a concern, IP66 is recommended. In areas prone to flooding or where temporary immersion may occur, IP67 is ideal. For underwater applications, such as in marine or submerged pipelines, IP68 is necessary. Consider the most extreme conditions the installation might face to ensure adequate protection.

Other Key Factors While Selecting Cable Glands

Beyond the IP rating, other factors to consider include the cable size and type, material selection, and thread type. Cable gland manufacturers in India offer a variety of options to ensure a tight seal and adequate strain relief based on cable size. For reference, you can consult a cable gland size chart to ensure the proper fit. Material choice, such as brass, stainless steel, or polymer, depends on environmental factors like corrosion potential and temperature extremes. The thread type, whether metric, NPT, or another standard, must match the enclosure and fittings for a secure installation.

Installation Tips for Waterproof Cable Glands

When installing waterproof cable glands, several practical tips can enhance their effectiveness and ensure long-term reliability. Firstly, always ensure that the surface on which the gland will be mounted is clean and smooth. Any debris or imperfections can compromise the seal, reducing the IP rating’s effectiveness. Secondly, it’s crucial to use suitable sealing and locking mechanisms. These not only prevent water ingress but also protect against accidental loosening due to vibration or environmental changes.

Why Choose Atlas Metal for Quality Waterproof Cable Glands

Atlas Metal specialises in providing high-quality waterproof cable glands tailored to meet diverse industry needs. As one of the leading cable gland manufacturers in Jamnagar, Atlas offers a wide range of products, including IP68 cable glands for those requiring high-level protection. Additionally, they are recognised as a trusted PG cable glands manufacturer in Jamnagar, India. With a focus on reliability and durability, products by Atlas ensure optimal protection for your electrical installations. Whether you are setting up an outdoor infrastructure or a marine project, Atlas Metal offers the expertise and products to safeguard your electrical connections.

Conclusion

Choosing the right waterproof cable gland is essential for protecting your electrical installations against environmental challenges. By understanding IP ratings and considering additional factors such as cable type, material, and thread, you can select a product that meets your specific needs. With Atlas Metal, a trusted IP68 cable glands manufacturer in Jamnagar, India, you have a reliable partner who can provide the expertise and quality products necessary to achieve peace of mind and system integrity in any setting.

Reach out to our team or submit your inquiry for personalised assistance and detailed information about our products.

FAQs

Refer to the cable gland size chart to select a size that ensures a tight fit for your cable.

Yes, common types include brass, plastic, stainless steel, and PG cable glands, each suited for different applications.

The IP rating indicates the level of protection a cable gland provides against environmental factors, crucial for ensuring electrical safety.

Popular Products Recommended

  • BW4PT Cable Glands
    BW4PT Cable Glands
A comprehensive guide to industrial cable glands
Categories Cable Gland

A comprehensive guide to industrial cable glands

Categories Cable Gland Posted on

As a renowned manufacturer in the metal industry, Atlas Metal recognises the significance of quality and reliable cable glands in industrial applications. In this blog, you will gain detailed knowledge about cable glands, including their types, installation, and maintenance.

Industrial Cable glands are vital for providing secure connections and protecting cables. Whether in hazardous environments or heavy-duty applications, industrial cable glands ensure optimal electrical installations by offering essential protection. They are used in industries like railways, oil and gas, and mining, providing crucial protection and reliable connectivity for a wide range of applications.

Now, let’s explore the different types of industrial cable glands.

stainless steel cable glands
Brass cable glands
Armoured cable glands
Metal cable glands 03

Types of Industrial Cable Glands

Let us learn about the different types of earthing bars that are used based on specific requirements.

1. Armoured Cable Glands
Armoured cable glands are designed to use with armoured cables. These cable glands provide secure and reliable connections while offering enhanced protection against mechanical strain, ensuring the integrity of the cable in demanding environments.

2. Metal Cable Glands
Constructed from durable metals such as brass or aluminium, metal cable glands offer robustness and longevity. They provide excellent protection against environmental factors and are suitable for a wide range of industrial applications.

3. Stainless Steel Cable Glands
Stainless steel ss cable glands are ideal for harsh and corrosive environments. They offer exceptional resistance to corrosion, which makes them highly durable and suitable for industries such as marine, oil and gas, and chemical processing.

4. Brass Cable Glands
Known for their excellent electrical conductivity and resistance to corrosion, brass cable glands are widely used in various industrial settings. They offer reliable sealing and secure connections, making them a popular choice for various applications.

5. Plastic Cable Glands
Made from high-quality engineering plastics, these cable glands offer cost-effective solutions for non-corrosive environments. They are lightweight, easy to install, and provide good sealing properties, making them suitable for a range of industrial and commercial applications.

Materials used in Industrial Cable Glands

While choosing an earthing bar, consider the following criteria for optimal performance:

1. Polyamide
Durable and chemically resistant material commonly used for industrial cable glands.

2. PVC
Versatile material providing good electrical insulation for industrial cable glands.

3. TPE
Flexible and weather-resistant material used for reliable sealing in cable glands.

4. Rubber
Offers excellent sealing properties and protection against moisture and environmental elements in cable glands.

5. Metal Alloys
Robust and corrosion-resistant materials like brass, aluminium, or stainless steel are mainly used for industrial cable gland applications.

Selection Criteria for Industrial Cable Glands

Consider the following key criteria while choosing industrial cable glands to ensure optimal performance, safety, and longevity of electrical installations.

1. Cable Diameter and Type

Accurate measurement of the cable diameter is essential for selecting the appropriate gland size. Consider the cable type as well, such as armoured, unarmored, or braided, to ensure a secure and proper fit. Atlas Metal advises carefully matching the cable dimensions to the compatible cable gland, ensuring effective sealing and strain relief.

2. Operating Temperature and Pressure

Take into account the expected operating temperature and pressure conditions in your application. Different cable glands are designed to withstand varying temperature ranges and pressure levels. Atlas Metal recommends choosing cable glands that are compatible with the anticipated environmental conditions to ensure reliable performance and avoid premature failure.

3. Environmental Conditions

Evaluate the surrounding environment where the cable glands will be installed. Factors such as moisture, dust, chemicals, or extreme weather conditions should be considered. Atlas Metal emphasises selecting cable glands with appropriate IP (Ingress Protection) ratings and materials that offer suitable resistance ensuring reliable protection against environmental elements.

4. Systematic Classification of Hazardous Areas

In applications involving hazardous areas, such as explosive atmospheres, it is vital to choose cable glands that meet specific requirements. Atlas Metal advises systematically classifying the hazardous area and selecting cable glands with suitable certifications, such as ATEX or IECEx, to ensure compliance and safety.

By carefully considering the above selection criteria, you can confidently choose industrial cable glands that will align with your application’s needs, ensuring secure connections, reliable performance, and enhanced safety in your electrical installations.

Step-by-step Installation Procedures for Industrial Cable Glands

To ensure a proper and efficient installation of cable glands, the steps given below can be followed.

Step 1: Prepare the Cable
Measure and cut the cable to the desired length, ensuring sufficient excess for proper connection to equipment.

Step 2: Strip the Cable
Use cable strippers to remove the outer insulation, exposing the conductors. Take care not to damage the inner wires.

Step 3: Select the Correct Cable Gland
Choose a cable gland that matches the cable diameter and type, ensuring a secure and proper fit.

Step 4: Prepare the Cable Gland
Disassemble the cable gland by removing the locknut, sealing ring, and gland body. Place the sealing ring onto the cable.

Step 5: Insert the Cable into the Gland
Carefully thread the cable through the gland body until it reaches the sealing ring. Make sure the cable is centred and not twisted.

Step 6: Tighten the Locknut
Slide the gland body over the cable and hand-tighten the locknut onto the body until it is snug. Avoid over-tightening.

Step 7: Check for Proper Positioning
Ensure that the cable is properly positioned within the gland and that the sealing ring is correctly seated. Adjust if necessary.

Step 8: Secure the Gland in Place
Use a spanner or wrench to tighten the locknut securely, ensuring a watertight and secure connection.

Step 9: Test the Connection
Conduct a thorough visual inspection to ensure the cable gland is properly installed. Perform any required electrical or continuity tests.

Step 10: Finalise the Installation
Secure the cable gland to the equipment or enclosure, following the manufacturer’s instructions. Make sure the cable is properly strain relieved.

It is important to note that these installation steps are provided as a general guide. Always consult with a qualified installation specialist and ensure secure connections and optimal performance.

Regular Inspection and Cleaning for Cable Gland Maintenance

As a leading cable gland manufacturer, Atlas Metal suggests that you conduct routine inspections of cable glands to check for any signs of wear, corrosion, or damage. Clean cable glands periodically to remove dust, debris, or contaminants that may hinder performance. Below listed are some of the problems that you may encounter during the regular inspection.

1.Problem:Inadequate sealing is leading to moisture or dust ingress.
Solution: Ensure proper installation and use of suitable sealing materials.

2.Problem: Poor cable retention causing slippage or loosening.
Solution: Check the grip of the cable gland and adjust or replace, if necessary.

3.Problem: Thread mismatch or improper gland size selection.
Solution: Double-check compatibility and choose the correct size and thread type for a secure fit.

4.Problem: Cable gland accessories are not properly installed or functioning.
Solution: Verify the proper installation and functionality of accessories such as locknuts, washers, and sealing rings.

Conclusion

A detailed understanding of industrial cable glands is crucial for achieving efficient and reliable electrical installations. By comprehending the various types, materials, and installation procedures, you can make informed decisions and ensure optimal performance in your applications.

With over two decades of experience, Atlas Metal stands as a trusted leader in the metal industry, specialising in manufacturing high-quality electrical and lightning safety solutions, including cable glands and cable gland accessories. Atlas’s commitment to excellence and relentless pursuit of innovation guarantee the manufacturing of premium quality products that prioritise safety and superior performance.

Cable Gland Manufacturer in India
Categories Cable Gland

How to Install Cable Glands in easy steps: A Comprehensive Guide by Atlas Metal

Categories Cable Gland Posted on

Cable glands play a vital role in ensuring the safety and reliability of electrical systems. With over 25 years of industry expertise, Atlas Metal has emerged as a leading manufacturer and provider of high-quality cable glands and solutions. In this blog, we will delve deeper into the world of cable glands, focusing on cable gland manufacturers in India, specifically in Jamnagar, as well as highlighting the significance of brass cable gland manufacturers. Additionally, we will provide an in-depth overview of cable gland installation procedures to ensure optimal performance, and discuss the cable glands size chart and cable glands sizes to guide you in selecting the right product.

India – A Established Leader in Cable Gland Manufacturing

India’s cable gland manufacturing industry is renowned worldwide, with Jamnagar in Gujarat serving as a prominent hub for manufacturers. Among them, Atlas Metal has earned a trusted and reputable status as a manufacturer and exporter of premium cable glands under the banner ATCAB and ATFIT for over two decades. With a steadfast commitment to superior quality and innovative solutions, Atlas Metal has gained recognition both domestically and internationally. 

Jamnagar, known as the ‘Brass City,’ boasts a skilled workforce, state-of-the-art infrastructure, and extensive expertise in the brass industry, making it an ideal location for cable gland manufacturers in India. Capitalising on these advantages, Atlas Metal has established itself as a reliable and renowned brass cable gland manufacturer, offering a diverse range of products to meet the diverse `requirements of various industries.

stainless steel cable glands
Brass cable glands
Armoured cable glands
Metal cable glands 03

Types of Cable Glands

Brass Cable Glands
Brass cable glands are widely recognised for their superior quality, durability, and resistance to environmental factors as brass possesses excellent electrical conductivity and corrosion resistance, making it an ideal material for cable glands.

Stainless Steel Cable Glands
Stainless steel cable glands are known for their exceptional corrosion resistance, making them ideal for harsh environments or applications where exposure to moisture, chemicals, or extreme temperatures is a concern. They offer high mechanical strength, durability, and reliability, ensuring long-lasting performance and protection for cables.

Explosion-Proof Cable Glands
Explosion-proof cable glands are crucial in hazardous environments where the potential for the presence of flammable gases or dust exists. These glands are designed to prevent the ignition of surrounding explosive atmospheres by providing a secure seal and mechanical protection. They are commonly used in oil and gas facilities, petrochemical plants, and mining operations.

Armoured Cable Glands

Armoured cable glands are designed to provide secure connections and strain relief for cables with metallic armouring, such as steel wire or aluminium tape. These glands offer additional protection to the cables, preventing damage from external forces or accidental impact. Armoured cable glands are commonly used in industries where robust cable protection is required, such as construction, mining, and heavy machinery.

While there are several types, Atlas Metal is a leading brass cable gland manufacturer. Atlas utilises high-grade brass alloys to manufacture superior-quality cable glands. The brass cable glands ensure secure connections, effective strain relief, and robust environmental protection for a wide range of applications.

Cable Glands Size Chart and Sizes

Understanding the cable glands size chart and the different cable glands sizes is crucial for selecting the appropriate gland for your application. It provides detailed information on the dimensions and specifications of various cable glands, helping you determine the correct fit for your cables. Atlas Metal offers a comprehensive size chart that includes the following details:

Thread Size: The standard size of the cable gland’s entry thread.

Cable Range: The minimum and maximum cable diameter that the gland can accommodate.

Overall Length: The total length of the cable gland.

Hex Size: The size of the hexagonal part of the gland for tightening.

By referring to the cable glands size chart, you can ensure that you select the right gland that meets your specific requirements.

Installation of Cable Glands

Installation of Cable Glands

Proper installation of cable glands is paramount to ensure the longevity and safety of electrical systems. Here is a step-by-step guide to installing cable glands effectively:

  1. Select the Appropriate Cable Gland: Consider the application, cable type, and environmental conditions to choose the right cable gland for the job.
  2. Prepare the Cable: Strip the cable to the correct length, ensuring the armour or braid is exposed as required.
  3. Assemble the Cable Gland Components: Follow the manufacturer’s instructions to assemble the cable gland components accurately.
  4. Insert the Cable: Insert the prepared cable into the gland, ensuring that the armour or braid is securely clamped.
  5. Tighten the Gland Body: Using the recommended torque value, tighten the gland body onto the enclosure or panel to achieve a secure fit.
Essential Tips for Installation of Cable Glands

Essential Tips for Installation of Cable Glands

To ensure optimal performance and safety, here are some essential tips to consider during cable gland installation:

  • Proper Torque Application: Ensure the cable gland is tightened to the recommended torque value to prevent under or over-tightening, which can lead to poor performance or cable damage.
  • Sealing Elements: Utilise the appropriate sealing elements, such as O-rings, gaskets, or washers, as recommended by the manufacturer, to provide effective environmental protection.
  • Regular Maintenance: Schedule regular inspections and maintenance of cable glands to identify any issues or signs of wear, ensuring their ongoing performance and mitigating potential hazards.

Overview of the Cable Gland Industry Worldwide

The cable gland industry in India continues to evolve rapidly, driven by technological advancements, infrastructure development, and the increasing demand for safe and efficient electrical systems. Atlas Metal remains at the forefront of this industry, constantly innovating and delivering reliable cable gland solutions to customers worldwide. As a leading cable gland manufacturer in India, particularly in Jamnagar, Atlas Metal has played a significant role in shaping the cable gland industry by offering cutting-edge products and staying abreast of industry trends.

With a commitment to quality, Atlas Metal utilises advanced manufacturing techniques and adheres to stringent quality control measures to ensure that the produced cable glands meet the highest standards. By leveraging its expertise in brass cable glands, Atlas has established a strong reputation for delivering durable, reliable, and efficient solutions.

Submit your Needs

Cable glands are indispensable components for ensuring the safety, reliability, and longevity of electrical systems. As a leading cable gland manufacturer in India, particularly in Jamnagar, Atlas Metal has established itself as a trusted provider of high-quality cable glands. With a focus on brass cable glands, Atlas offers a range of solutions that exhibit durability, corrosion resistance, and excellent electrical conductivity.

By adhering to proper installation techniques and following the manufacturer’s guidelines, users can maximise the benefits of cable glands and mitigate potential hazards. With Atlas Metal’s commitment to innovation, product development, and exceptional customer support, Atlas continues to contribute to the growth and advancement of the cable gland industry in India and beyond.

FAQs

Brass cable glands offer excellent electrical conductivity, corrosion resistance, and durability, making them a top choice for cable gland manufacturers in India.

Use the cable glands size chart, prepare the cable, assemble components, insert the cable, and tighten to the recommended torque for secure installation.

Refer to the cable glands size chart to select the correct size based on your cable's diameter and application requirements.

The cable glands size chart details thread size, cable range, overall length, and hex size to help select the right cable gland size.

Popular Products by Atlas Metal

Atlas Metal offers a diverse range of high-quality products. These products are designed to provide superior performance, durability, and protection in various industrial and commercial applications, ensuring secure connections and optimal safety.

1 2