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industrial cable glands in USA
Categories Cable Gland

Industrial Cable Glands in the USA: Types, Sizes & How to Choose the Best One

Categories Cable Gland
Industrial Cable Glands in the USA: Types, Sizes

In the realm of industrial applications, ensuring the safety and efficiency of electrical systems is paramount. A critical component that facilitates this is the cable gland. These devices not only secure cables but also provide protection against environmental factors, ensuring the longevity and reliability of electrical installations. Understanding the different types of industrial cable glands, their sizes, and how to select the appropriate one is essential for optimal performance.

What is a Cable Gland? Understanding Its Purpose

A cable gland, often referred to as a cable connector or fitting, is a device designed to attach and secure the end of an electrical cable to equipment. Its primary purpose is to provide strain relief and ensure the cable’s integrity by sealing it against dust, moisture, and other environmental contaminants. In industrial settings, cable glands play a vital role in maintaining the safety and functionality of electrical systems. They prevent cable pull-out, protect against external influences, and ensure that the enclosure maintains its ingress protection (IP) rating. Additionally, cable glands can offer grounding and earthing features, which are crucial in preventing electrical hazards.

Types of Industrial Cable Glands & Their Applications

The selection of a cable gland depends on the specific requirements of the application, including the type of cable used, environmental conditions, and industry standards. Here are some common types of industrial cable glands:

  • Non-Armoured Cable Glands: Designed for use with unarmoured cables, these glands provide sealing and retention without the need for grounding. They are commonly used in general industrial applications where mechanical protection is not a primary concern.
  • Armoured Cable Glands: Specifically designed for armoured cables, these glands provide mechanical retention and electrical continuity by bonding the armour to the gland’s body. They are ideal for applications requiring enhanced mechanical protection and are commonly used in hazardous environments.
  • Explosion-Proof (Ex) Cable Glands: These glands are engineered to prevent the ignition of explosive atmospheres. They are essential in industries such as oil and gas, chemical processing, and mining, where flammable gases or dust may be present.
  • EMC Cable Glands: Designed to protect against electromagnetic interference, EMC cable glands ensure the integrity of data and signal transmissions. They are used in applications where maintaining signal quality is critical, such as telecommunications and data centers.
  • ATEX Cable Glands: Compliant with ATEX directives, these glands are suitable for use in explosive atmospheres within the European Union. They are designed to ensure safety in hazardous environments by preventing the entry of explosive gases or dust into the equipment.

Each type of cable gland is designed to meet specific application requirements, and selecting the appropriate type is crucial for ensuring safety and performance.

Cable Gland Sizes & Selection Guide

Selecting the correct size of a cable gland is vital to ensure a secure fit and maintain the integrity of the cable and equipment. The size of a cable gland is typically determined by the cable’s overall diameter, the type of cable (armoured or unarmoured), and the thread size required for the equipment entry.

Manufacturers often provide cable gland size charts that correlate cable dimensions with the appropriate gland size. For instance, a cable with a diameter of 10-14mm might require a gland size of M20. It’s essential to consult these charts to ensure compatibility.

When selecting a cable gland, consider the following factors:

  • Cable Type: Determine whether the cable is armoured or unarmoured, as this will influence the type of gland required.
  • Cable Diameter: Accurately measure the cable’s diameter to select a gland that provides a proper seal.
  • Environmental Conditions: Consider factors such as temperature, humidity, exposure to chemicals, and the presence of explosive atmospheres.
  • Ingress Protection (IP) Rating: Ensure the gland provides adequate protection against dust and moisture ingress, as required by the application.
  • Material Compatibility: Select a gland material compatible with both the cable and the operating environment.

By carefully evaluating these factors, you can select a cable gland that ensures safety, reliability, and longevity in your specific application.

How to Fit a Cable Gland: Step-by-Step Guide

Proper installation of a cable gland is crucial to maintain the integrity of the cable and ensure the safety of the electrical system. Here is a step-by-step guide to fitting a cable gland:

  1. Prepare the Cable: Measure and cut the cable to the desired length, ensuring sufficient excess for proper connection to equipment. Strip the outer sheath carefully, avoiding damage to the inner conductors.
  2. Disassemble the Gland: Unscrew the various components of the cable gland, typically including the locknut, sealing ring, and gland body.
  3. Insert the Cable: Slide the gland components onto the cable in the correct order, starting with the locknut, followed by the sealing ring.
  4. Prepare the Armour (if applicable): For armoured cables, carefully strip the armour to the required length, ensuring not to damage the inner sheath.
  5. Assemble the Gland: Insert the cable into the gland body, ensuring the sealing ring is positioned correctly to provide an effective seal. Tighten the gland components securely to achieve the required strain relief and sealing performance.
  6. Secure the Gland: Attach the gland to the equipment or enclosure, ensuring a tight fit to maintain the ingress protection rating.

Industrial Cable Glands Market in the United States

The industrial cable glands market in the USA is witnessing steady growth due to increasing industrialization and stringent safety regulations. Key trends include:

  • Rising demand for explosion-proof cable glands in hazardous industries.
  • Growth in renewable energy projects requiring advanced cable management solutions.
  • Expansion of data centers and telecommunication networks.

Industries such as oil and gas, aerospace, and manufacturing are major consumers of high-quality cable glands, contributing to market expansion.

Atlas Metal Industries – A Trusted Name in Industrial Cable Glands

Atlas Metal Industries is a leading manufacturer of industrial cable glands, offering high-quality solutions for various industries. With a focus on precision engineering and durable materials, Atlas Metal Industries ensures reliability and compliance with global standards.

Why Choose Atlas Metal Industries?

  • Wide range of brass, stainless steel, and explosion-proof cable glands
  • High-quality manufacturing standards
  • Compliance with industry regulations
  • Trusted by industries worldwide

Explore more about their products at Atlas Metal Industries.

Conclusion

Industrial cable glands play a crucial role in ensuring the safety, durability, and efficiency of electrical installations across various industries. From selecting the right type based on application needs to choosing the correct size for a secure fit, careful consideration is essential for optimal performance. By following proper installation steps, you can enhance cable protection, prevent environmental damage, and maintain the integrity of your electrical system. Whether for general industrial use, hazardous environments, or specialized applications, selecting the appropriate cable gland ensures long-term reliability and safety.

Visit our website to learn more about our products and services and find the perfect solution for your needs.

For inquiries, reach us at sales@atlasmetalind.com or call us at +91-288 2730 944. 

Categories Brass Components Cable Gland

Finding High-Quality Brass Cable Glands – A Detailed Guide by Atlas Metal

Categories Brass Components, Cable Gland
Brass Cable Glands

Introduction

When it comes to electrical projects, choosing the right components is essential for long-term reliability and safety. Among these components, brass cable glands play a crucial role in ensuring that electrical cables are safely secured and protected from environmental factors like dust, moisture, and chemicals. Brass cable glands are widely used across industries due to their durability, corrosion resistance, and ability to handle tough environments. As a leader in brass manufacturing, Atlas Metal is committed to providing high-quality solutions to your electrical needs. This guide explores how to find the right brass cable gland for your project and what factors to consider in making an informed choice.

Choosing the Right Brass Cable Gland

Cable lugs are mechanical devices used to securely connect cables to electrical appliances, machinery, or other cables. They are designed to ensure a stable, reliable, and safe electrical connection, which is crucial for preventing accidents, reducing downtime, and enhancing overall system performance. Cable lugs manufacturers in India produce a variety of lugs to cater to different needs, including copper lugs, aluminum lugs, and brass lugs, each offering specific advantages.

These components are particularly important in applications where a strong connection is required to handle varying current loads. For instance, copper lugs, which are commonly used, offer excellent conductivity and corrosion resistance, making them ideal for high-temperature and high-voltage environments. By using cable lugs from a trusted copper lugs manufacturer in India, you can ensure superior performance and safety in your electrical systems. The importance of choosing the right cable lug supplier cannot be overstated, as low-quality lugs can lead to inefficiencies, overheating, and potential electrical failures.

1. Consider the Brass Cable Gland Manufacturer

One of the first things to consider when selecting a brass cable gland is the reputation of the manufacturer. A well-established brass components manufacturer in Jamnagar or brass manufacturers in India ensures that you are getting a product that meets international standards of quality. Jamnagar, often referred to as the “Brass City of India,” is home to several leading manufacturers of brass components. Companies like Atlas Metal, a leading brass cable gland manufacturer in Jamnagar, India, have a long-standing history of producing durable and reliable brass components. Always ensure that the manufacturer follows stringent quality control processes and uses high-grade materials.

2. The Type of Electrical Cable for Brass Cable Gland

The type of electrical cable you are using plays a significant role in determining the right brass cable gland for your project. Different types of cables—whether armored or unarmored—require different types of cable glands. For instance, double compression cable glands are often recommended for armored cables because they provide additional sealing protection, ensuring that the cables remain firmly secured. These glands are especially useful in industrial applications where high resistance to environmental factors is required. Ensure that the gland size matches the cable diameter to avoid improper sealing, which could lead to malfunctions or safety hazards.

3. Cost of Brass Cable Gland

While the quality of the brass cable gland is paramount, the cost is another factor that companies need to consider. When sourcing from a cable glands manufacturer in Jamnagar, India, it is important to balance cost-effectiveness with quality. Cheaper glands might initially seem like a good deal, but they often lack durability and can lead to long-term issues. Cable gland manufacturers in India like Atlas Metal offer competitive pricing without compromising on quality, making it easier for businesses to choose high-grade components that fit within their budget.

4. Accessories of Brass Cable Gland

Accessories like lock nuts, sealing washers, and earth tags are critical components of brass cable glands and should not be overlooked. These accessories help ensure a secure and safe installation, preventing the ingress of dust, moisture, and chemicals. Atlas Metal offers a wide range of accessories that complement its brass cable glands, further improving the installation process. Be sure to consider what accessories are required for your specific application and purchase them from trusted cable gland manufacturers in Jamnagar who offer a comprehensive range of products.

5. Applications of Brass Cable Gland

Brass cable glands are highly versatile and can be used across a wide range of industries, including construction, oil and gas, petrochemical, and telecommunications. Their corrosion-resistant properties make them ideal for outdoor or harsh environmental conditions. Double compression cable glands, for example, are often used in heavy-duty industrial applications that require additional sealing and security. Industries that depend on robust cable management systems should always opt for high-quality products from reputed cable gland manufacturers in India.

How to Inspect Defects in Your Brass Cable Glands

Even the best brass cable glands can sometimes exhibit defects due to manufacturing errors or wear and tear. Conducting a thorough inspection before installation is critical to avoid future failures. First, check for any visible cracks or deformities in the brass material. Ensure that the threads are smooth and that the compression rings are intact. A faulty gland could compromise the integrity of your entire electrical system, leading to potential safety hazards. If you find any defects, contact your brass cable gland manufacturer in Jamnagar India immediately for replacements. Always ensure that you’re sourcing from reliable manufacturers like Atlas Metal, known for high-quality brass components.

Conclusion

Selecting the right brass cable gland is a critical decision for any electrical installation. It involves considering various factors, from the manufacturer’s credibility to the type of cable and the accessories required. Working with a trusted brass components manufacturer in Jamnagar, like Atlas Metal, ensures you get the best quality products for your needs. Whether you require double compression cable glands for industrial use or basic glands for residential projects, make sure to inspect your glands for any defects before installation. For top-notch brass components, look no further than Atlas Metal, your go-to cable gland manufacturer in Jamnagar, India.

FAQs

Choosing the right size brass cable gland is essential for ensuring a secure and safe installation. To select the correct size, you need to measure the diameter of the cable and match it with the appropriate gland size. Many brass manufacturers in India, including Atlas Metal, provide size charts to help customers select the correct gland. Always ensure that the gland's size aligns with the diameter of your cable to ensure proper compression and protection. If you’re unsure, consult your brass cable gland manufacturer in Jamnagar India for guidance.

Yes, brass cable glands are highly corrosion-resistant, making them an excellent choice for various industrial applications. Brass is naturally resistant to rust, and when paired with proper finishes, it can withstand harsh environments like outdoor installations or chemical plants. Double compression cable glands are particularly beneficial in these environments because they offer additional sealing to prevent moisture or contaminants from entering. For high-quality corrosion-resistant cable glands, look for trusted cable gland manufacturers in Jamnagar like Atlas Metal.

Brass cable glands are widely used across numerous industries due to their durability and versatility. They are commonly found in sectors such as construction, telecommunications, oil and gas, petrochemicals, and marine industries. In industrial applications where durability and safety are critical, double compression cable glands are often the preferred choice. Many brass components manufacturers in Jamnagar cater to these industries by providing high-quality products that meet international standards.

The installation of a double compression cable gland requires precision to ensure safety and proper sealing. First, strip the cable to expose the conductor and insert the gland into the cable's entry point. Tighten the gland to secure the cable firmly in place, ensuring that the compression rings create a tight seal around the cable. Proper installation helps prevent dust, moisture, and chemicals from entering the cable enclosure. For detailed installation instructions, it's recommended to consult with your brass cable gland manufacturer in Jamnagar India or refer to the manufacturer's manual.

When choosing a brass components manufacturer in Jamnagar, consider factors like the manufacturer’s reputation, product range, and adherence to quality standards. A reputable manufacturer like Atlas Metal ensures that their products meet international standards for durability and performance. Look for companies that provide a wide range of brass components, including brass cable glands and double compression cable glands, and ensure that they have robust quality control measures in place. Checking customer reviews and certifications can also help in making an informed decision.





Brass Cable Gland Manufacturer in India
Categories Cable Gland

Brass Cable Gland Manufacturer in India by Atlas Metal

Categories Cable Gland

In the realm of electrical installations and industrial applications, effective cable management is paramount. Brass cable glands are crucial components in ensuring secure and reliable cable connections. As a leading brass cable gland manufacturer in India, Atlas Metal is renowned for producing high-quality cable glands that cater to diverse industrial needs. This blog offers an in-depth look into brass cable glands, detailing their features, benefits, types, installation process, and why Atlas Metal stands out among cable gland manufacturers in India.

Understanding Brass Cable Glands

Brass cable glands are integral to securing and protecting electrical cables within various enclosures. Crafted from premium brass, these glands are known for their durability and resistance to corrosion. As a prominent brass cable gland manufacturer in Jamnagar India, Atlas Metal ensures that their products offer reliable performance across a range of applications.

Brass cable glands provide essential strain relief and safeguard against environmental factors, maintaining the integrity of cable connections. The robustness of brass makes these glands suitable for demanding conditions where other materials might fail. Atlas Metal’s brass cable glands are designed to deliver dependable solutions for cable management needs, whether in industrial, marine, or chemical environments.

Features and Benefits of Brass Cable Glands

Brass cable glands offer numerous advantages, making them a preferred choice for various applications. Here’s a closer look at their key features and benefits:

  1. Durability : Brass cable glands are renowned for their strength and long-lasting performance. Their robust construction ensures they withstand significant mechanical stress, ideal for demanding environments.
  2. Corrosion Resistance: The natural resistance of brass to corrosion ensures that these cable glands perform reliably in moist, chemical, and other corrosive environments.
  3. Thermal Conductivity: Brass’s excellent thermal conductivity helps dissipate heat generated by electrical currents, enhancing the gland’s performance and longevity.
  4. Security:The design of brass cable glands ensures a secure connection, preventing accidental cable pull-out and minimizing the risk of damage.
  5. Versatility: Brass cable glands accommodate various cable sizes and types, making them suitable for a broad spectrum of applications.
  6. Aesthetic Appeal: The polished appearance of brass cable glands is often desirable in visible installations.

Atlas Metal’s range of brass cable glands embodies these features, ensuring high performance and reliability in various industrial applications.

Types and Varieties of Brass Cable Glands

Brass cable glands are available in several types and sizes to meet different needs. Understanding these types helps in selecting the right gland for your application. Here’s an overview:

  1. Single Compression Cable Glands: These are designed for basic strain relief, featuring a single compression mechanism. They are suitable for less demanding environments.
  2. Double Compression Cable Glands: Featuring dual compression points, these glands offer enhanced protection against dust and moisture, making them ideal for more challenging conditions.
  3. Armoured Cable Glands: Designed for use with armoured cables, these glands ensure proper termination of the armouring and provide robust protection for heavy-duty applications.
  4. Explosion-Proof Cable Glands: These are engineered to prevent ignition in hazardous environments with explosion risks.
  5. Weatherproof Cable Glands: Equipped with seals and gaskets, these glands protect cables from rain, dust, and extreme temperatures.
  6. Cable Gland Size Chart: Accurate sizing is crucial for effective performance. Atlas Metal provides a detailed cable gland size chart to help you choose the correct gland based on cable diameter and application requirements.

Atlas Metal’s comprehensive range ensures you find the perfect brass cable gland for any application, from industrial to marine environments.

Installation Process of Brass Cable Glands

Proper installation is key to ensuring the performance and longevity of brass cable glands. Follow these steps for a successful installation:

  1. Preparation: Refer to the cable gland size chart provided by Atlas Metal to ensure you have the correct gland size for your cable.
  2. Cutting the Cable: Trim the cable to the desired length and strip the insulation from the end according to the gland’s specifications.
  3. Fitting the Gland: Slide the gland’s body onto the cable, followed by the compression ring and sealing washer. Ensure the sealing washer is properly positioned for a tight seal.
  4. Securing the Gland: Insert the cable into the enclosure and tighten the gland’s body onto it. Use appropriate tools to secure the gland without over-tightening.
  5. Compression: Tighten the compression ring to secure the cable and provide strain relief. Ensure proper compression to maintain the gland’s protective features.
  6. Inspection: After installation, inspect the gland to ensure it is correctly fitted and free from gaps or loose fittings. Test the installation to confirm the cable is securely held and protected.

 

Correct installation ensures the brass cable gland’s effectiveness and extends its service life. Atlas Metal provides detailed guidelines and support to help you achieve the best results.

Importance of Choosing the Right Manufacturer

Selecting the right manufacturer for your brass cable glands is crucial for ensuring product quality and performance. Here’s why choosing a reputable manufacturer like Atlas Metal matters:

  1. Quality Assurance: Leading cable gland manufacturers in India like Atlas Metal maintain high standards of quality control, using superior materials to produce durable and reliable products.
  2. Industry Expertise: Experienced manufacturers have a deep understanding of industry requirements and offer products tailored to specific applications.
  3. Customer Support: Reputable manufacturers provide excellent customer support, including technical assistance, installation guidance, and after-sales service.
  4. Compliance: Trusted manufacturers ensure their products meet relevant industry standards and regulations, providing confidence in their safety and performance.
  5. Innovative Solutions: Top manufacturers invest in research and development to offer advanced solutions that meet evolving industry needs.

Atlas Metal stands out as a leading brass cable gland manufacturer in India due to its commitment to quality, expertise, and customer satisfaction. Their products are designed to meet the highest standards, providing reliable and effective solutions for all cable management needs.

Why Choose Atlas Metal?

Atlas Metal is a top name among brass cable gland manufacturers in Jamnagar and across India. Here’s why Atlas Metal should be your preferred choice:

  1. High-Quality Products: Atlas Metal’s brass cable glands are made from high-grade brass, ensuring durability, corrosion resistance, and excellent performance.
  2. Wide Range of Options: With a diverse range of cable glands, Atlas Metal caters to various industrial needs and applications.
  3. Expertise and Experience: With extensive industry experience, Atlas Metal understands customer requirements and adheres to industry standards.
  4. Customer-Centric Approach: Atlas Metal prioritizes customer satisfaction by offering detailed product information, technical support, and prompt service.
  5. Competitive Pricing: Atlas Metal provides high-quality products at competitive prices, ensuring great value for money.
  6. Innovative Solutions: The company is committed to innovation, continuously improving its products to meet the latest industry standards.

Choosing Atlas Metal guarantees you receive top-quality brass cable glands and exceptional service, making them a reliable partner for all your cable management needs.

Industries Served

Atlas Metal’s brass cable glands are utilized across various industries due to their versatility and reliability. Key industries served include:

  1. Industrial Manufacturing: Providing robust solutions for cable management in manufacturing facilities and machinery.
  2. Oil and Gas: Ensuring safe and secure cable connections in hazardous environments.
  3. Marine: Offering corrosion-resistant cable glands for marine applications.
  4. Automotive: Supplying high-quality cable glands for automotive electrical systems.
  5. Construction: Providing effective cable management solutions for construction sites and infrastructure projects.
  6. Telecommunications: Ensuring reliable connections in telecommunications equipment and networks.

Atlas Metal’s products meet the specific requirements of these industries, delivering reliable performance and protection in diverse environments.

FAQs

Brass cable glands are valued for their durability and corrosion resistance. Stainless steel (SS) cable glands offer higher strength and are suitable for extremely harsh conditions. The choice depends on the specific application and environmental requirements.

Brass cable glands are ideal for applications requiring durability, corrosion resistance, and reliable performance. They are commonly used in industrial, marine, and chemical environments.

PG stands for "Panzer-Gewinde," a German term meaning "armoured thread." PG glands are used with cables that have an armoured sheath.

A cable gland is used to secure the cable to an enclosure, provide strain relief, and protect the cable from environmental factors such as dust and moisture.

Brass is used for cable glands due to its excellent strength, corrosion resistance, and thermal conductivity. It ensures a durable and reliable connection for electrical installations.

Stainless steel is generally stronger than brass and is used in applications requiring higher strength and resistance to extreme conditions. However, brass offers excellent corrosion resistance and is suitable for many applications.

To choose the right cable gland, refer to the cable gland size chart and consider factors such as cable size, environmental conditions, and application requirements. Ensure the gland provides proper strain relief and protection.

Copper is highly conductive and is used primarily for electrical conductors, while brass is preferred for its strength, corrosion resistance, and suitability for cable glands. The choice depends on the specific application and requirements.

Waterproof Cable Glands with Different IP Ratings
Categories Cable Gland

A Guide on Waterproof Cable Glands with different IP Ratings

Categories Cable Gland

When it comes to protecting electrical systems from water, dust, and other environmental factors, waterproof cable glands play a pivotal role. As integral components in ensuring the safety and efficiency of electrical installations, choosing the right cable gland with the appropriate Ingress Protection (IP) rating is crucial. This guide provides a comprehensive overview of IP ratings and how to select the right waterproof cable gland for your application, ensuring optimal performance and longevity.

What are IP Ratings

IP ratings, or Ingress Protection ratings, are defined by international standard EN 60529 and are used to specify the level of protection an enclosure offers against access to hazardous parts, ingress of solid objects, and water. The rating consists of two digits: the first digit represents protection against solids, and the second digit indicates protection against liquids.

IP Code Protection Against Solids Protection Against Liquids
IP65 Dust tight Water jets
IP66 Dust tight Powerful water jets
IP67 Dust tight Immersion up to 1m
IP68 Dust tight Long-term immersion

Common IP Ratings for Cable Glands and their Uses

The most common IP rated cable glands used in wet or dusty environments are IP65, IP66, IP67, and IP68. IP65-rated glands are ideal for general outdoor protection against dust and low-pressure water jets. IP66 glands offer protection against powerful water jets and heavy seas, making them suitable for more demanding conditions. IP67 glands provide protection in temporary submersion environments, such as during flooding. IP68 glands are for continuous underwater usage, suitable for installations where the cable gland will be permanently submerged.

Types of Waterproof Cable Glands

Brass Cable Glands: Known for their durability and resistance to corrosion, brass cable glands are often used in industrial applications.

Plastic Cable Glands: Lightweight and resistant to chemicals, these are suitable for environments where weight is a concern.

Stainless Steel Cable Glands: Ideal for harsh environments, stainless steel glands provide excellent corrosion resistance and strength.

PG Cable Glands: These are designed for specific types of cables and offer excellent sealing capabilities, making them a popular choice in industrial settings.

Choose the Best IP Rating for Optimal Protection

Selecting the right IP rating for your cable gland depends largely on the environment in which it will be used. For outdoor applications like exposure to rain or garden irrigation, IP65 is sufficient. For more exposed areas where water jets or sea spray is a concern, IP66 is recommended. In areas prone to flooding or where temporary immersion may occur, IP67 is ideal. For underwater applications, such as in marine or submerged pipelines, IP68 is necessary. Consider the most extreme conditions the installation might face to ensure adequate protection.

Other Key Factors While Selecting Cable Glands

Beyond the IP rating, other factors to consider include the cable size and type, material selection, and thread type. Cable gland manufacturers in India offer a variety of options to ensure a tight seal and adequate strain relief based on cable size. For reference, you can consult a cable gland size chart to ensure the proper fit. Material choice, such as brass, stainless steel, or polymer, depends on environmental factors like corrosion potential and temperature extremes. The thread type, whether metric, NPT, or another standard, must match the enclosure and fittings for a secure installation.

Installation Tips for Waterproof Cable Glands

When installing waterproof cable glands, several practical tips can enhance their effectiveness and ensure long-term reliability. Firstly, always ensure that the surface on which the gland will be mounted is clean and smooth. Any debris or imperfections can compromise the seal, reducing the IP rating’s effectiveness. Secondly, it’s crucial to use suitable sealing and locking mechanisms. These not only prevent water ingress but also protect against accidental loosening due to vibration or environmental changes.

Why Choose Atlas Metal for Quality Waterproof Cable Glands

Atlas Metal specialises in providing high-quality waterproof cable glands tailored to meet diverse industry needs. As one of the leading cable gland manufacturers in Jamnagar, Atlas offers a wide range of products, including IP68 cable glands for those requiring high-level protection. Additionally, they are recognised as a trusted PG cable glands manufacturer in Jamnagar, India. With a focus on reliability and durability, products by Atlas ensure optimal protection for your electrical installations. Whether you are setting up an outdoor infrastructure or a marine project, Atlas Metal offers the expertise and products to safeguard your electrical connections.

Conclusion

Choosing the right waterproof cable gland is essential for protecting your electrical installations against environmental challenges. By understanding IP ratings and considering additional factors such as cable type, material, and thread, you can select a product that meets your specific needs. With Atlas Metal, a trusted IP68 cable glands manufacturer in Jamnagar, India, you have a reliable partner who can provide the expertise and quality products necessary to achieve peace of mind and system integrity in any setting.

Reach out to our team or submit your inquiry for personalised assistance and detailed information about our products.

FAQs

Refer to the cable gland size chart to select a size that ensures a tight fit for your cable.

Yes, common types include brass, plastic, stainless steel, and PG cable glands, each suited for different applications.

The IP rating indicates the level of protection a cable gland provides against environmental factors, crucial for ensuring electrical safety.

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A comprehensive guide to industrial cable glands
Categories Cable Gland

A comprehensive guide to industrial cable glands

Categories Cable Gland

As a renowned manufacturer in the metal industry, Atlas Metal recognises the significance of quality and reliable cable glands in industrial applications. In this blog, you will gain detailed knowledge about cable glands, including their types, installation, and maintenance.

Industrial Cable glands are vital for providing secure connections and protecting cables. Whether in hazardous environments or heavy-duty applications, industrial cable glands ensure optimal electrical installations by offering essential protection. They are used in industries like railways, oil and gas, and mining, providing crucial protection and reliable connectivity for a wide range of applications.

Now, let’s explore the different types of industrial cable glands.

stainless steel cable glands
Brass cable glands
Armoured cable glands
Metal cable glands 03

Types of Industrial Cable Glands

Let us learn about the different types of earthing bars that are used based on specific requirements.

1. Armoured Cable Glands
Armoured cable glands are designed to use with armoured cables. These cable glands provide secure and reliable connections while offering enhanced protection against mechanical strain, ensuring the integrity of the cable in demanding environments.

2. Metal Cable Glands
Constructed from durable metals such as brass or aluminium, metal cable glands offer robustness and longevity. They provide excellent protection against environmental factors and are suitable for a wide range of industrial applications.

3. Stainless Steel Cable Glands
Stainless steel ss cable glands are ideal for harsh and corrosive environments. They offer exceptional resistance to corrosion, which makes them highly durable and suitable for industries such as marine, oil and gas, and chemical processing.

4. Brass Cable Glands
Known for their excellent electrical conductivity and resistance to corrosion, brass cable glands are widely used in various industrial settings. They offer reliable sealing and secure connections, making them a popular choice for various applications.

5. Plastic Cable Glands
Made from high-quality engineering plastics, these cable glands offer cost-effective solutions for non-corrosive environments. They are lightweight, easy to install, and provide good sealing properties, making them suitable for a range of industrial and commercial applications.

Materials used in Industrial Cable Glands

While choosing an earthing bar, consider the following criteria for optimal performance:

1. Polyamide
Durable and chemically resistant material commonly used for industrial cable glands.

2. PVC
Versatile material providing good electrical insulation for industrial cable glands.

3. TPE
Flexible and weather-resistant material used for reliable sealing in cable glands.

4. Rubber
Offers excellent sealing properties and protection against moisture and environmental elements in cable glands.

5. Metal Alloys
Robust and corrosion-resistant materials like brass, aluminium, or stainless steel are mainly used for industrial cable gland applications.

Selection Criteria for Industrial Cable Glands

Consider the following key criteria while choosing industrial cable glands to ensure optimal performance, safety, and longevity of electrical installations.

1. Cable Diameter and Type

Accurate measurement of the cable diameter is essential for selecting the appropriate gland size. Consider the cable type as well, such as armoured, unarmored, or braided, to ensure a secure and proper fit. Atlas Metal advises carefully matching the cable dimensions to the compatible cable gland, ensuring effective sealing and strain relief.

2. Operating Temperature and Pressure

Take into account the expected operating temperature and pressure conditions in your application. Different cable glands are designed to withstand varying temperature ranges and pressure levels. Atlas Metal recommends choosing cable glands that are compatible with the anticipated environmental conditions to ensure reliable performance and avoid premature failure.

3. Environmental Conditions

Evaluate the surrounding environment where the cable glands will be installed. Factors such as moisture, dust, chemicals, or extreme weather conditions should be considered. Atlas Metal emphasises selecting cable glands with appropriate IP (Ingress Protection) ratings and materials that offer suitable resistance ensuring reliable protection against environmental elements.

4. Systematic Classification of Hazardous Areas

In applications involving hazardous areas, such as explosive atmospheres, it is vital to choose cable glands that meet specific requirements. Atlas Metal advises systematically classifying the hazardous area and selecting cable glands with suitable certifications, such as ATEX or IECEx, to ensure compliance and safety.

By carefully considering the above selection criteria, you can confidently choose industrial cable glands that will align with your application’s needs, ensuring secure connections, reliable performance, and enhanced safety in your electrical installations.

Step-by-step Installation Procedures for Industrial Cable Glands

To ensure a proper and efficient installation of cable glands, the steps given below can be followed.

Step 1: Prepare the Cable
Measure and cut the cable to the desired length, ensuring sufficient excess for proper connection to equipment.

Step 2: Strip the Cable
Use cable strippers to remove the outer insulation, exposing the conductors. Take care not to damage the inner wires.

Step 3: Select the Correct Cable Gland
Choose a cable gland that matches the cable diameter and type, ensuring a secure and proper fit.

Step 4: Prepare the Cable Gland
Disassemble the cable gland by removing the locknut, sealing ring, and gland body. Place the sealing ring onto the cable.

Step 5: Insert the Cable into the Gland
Carefully thread the cable through the gland body until it reaches the sealing ring. Make sure the cable is centred and not twisted.

Step 6: Tighten the Locknut
Slide the gland body over the cable and hand-tighten the locknut onto the body until it is snug. Avoid over-tightening.

Step 7: Check for Proper Positioning
Ensure that the cable is properly positioned within the gland and that the sealing ring is correctly seated. Adjust if necessary.

Step 8: Secure the Gland in Place
Use a spanner or wrench to tighten the locknut securely, ensuring a watertight and secure connection.

Step 9: Test the Connection
Conduct a thorough visual inspection to ensure the cable gland is properly installed. Perform any required electrical or continuity tests.

Step 10: Finalise the Installation
Secure the cable gland to the equipment or enclosure, following the manufacturer’s instructions. Make sure the cable is properly strain relieved.

It is important to note that these installation steps are provided as a general guide. Always consult with a qualified installation specialist and ensure secure connections and optimal performance.

Regular Inspection and Cleaning for Cable Gland Maintenance

As a leading cable gland manufacturer, Atlas Metal suggests that you conduct routine inspections of cable glands to check for any signs of wear, corrosion, or damage. Clean cable glands periodically to remove dust, debris, or contaminants that may hinder performance. Below listed are some of the problems that you may encounter during the regular inspection.

1.Problem:Inadequate sealing is leading to moisture or dust ingress.
Solution: Ensure proper installation and use of suitable sealing materials.

2.Problem: Poor cable retention causing slippage or loosening.
Solution: Check the grip of the cable gland and adjust or replace, if necessary.

3.Problem: Thread mismatch or improper gland size selection.
Solution: Double-check compatibility and choose the correct size and thread type for a secure fit.

4.Problem: Cable gland accessories are not properly installed or functioning.
Solution: Verify the proper installation and functionality of accessories such as locknuts, washers, and sealing rings.

Conclusion

A detailed understanding of industrial cable glands is crucial for achieving efficient and reliable electrical installations. By comprehending the various types, materials, and installation procedures, you can make informed decisions and ensure optimal performance in your applications.

With over two decades of experience, Atlas Metal stands as a trusted leader in the metal industry, specialising in manufacturing high-quality electrical and lightning safety solutions, including cable glands and cable gland accessories. Atlas’s commitment to excellence and relentless pursuit of innovation guarantee the manufacturing of premium quality products that prioritise safety and superior performance.

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